Research Article
Design and Modeling of a Long Range Motion Compliant Nanopositioning Stage Driven by a Normal Stressed Electromagnetic Actuator
Issue:
Volume 12, Issue 4, August 2024
Pages:
81-99
Received:
19 May 2024
Accepted:
30 May 2024
Published:
6 September 2024
Abstract: Compliant nanopositioning stages with built-in ultra-precision actuators are frequently integrated into production and analysis instruments comprising ultra-high precision motion generation systems. These stages are essential nanotechnology and advanced material analysis components, providing precise positioning capabilities for various applications. However, in the practical engineering field, there is a lack of compliant nanopositioning stages that can achieve a long-range motion while maintaining accuracy, reliability, and compact size, which is the inspiration for this research. This paper investigates the design, modeling, and experimental testing of a long-range motion-compliant nanopositioning stage driven by a normal stressed electromagnetic actuator (NSEA). The nanopositioning stage components’ structural framework and working principle, including NSEA, bridge type distributed compliant (BTDC) mechanism, and the guiding mechanism, are fully examined to derive an analytical model. The analytical model is utilized in the sections that follow. Factors affecting the stroke and natural frequency of the nanopositioning stage are also illustrated. The optimization process of the nanopositioning stage is conducted in pursuit of a high-precision stage by specifically looking into the electromagnetic, BTDC mechanism, and guiding mechanism parameters. This optimization procedure also takes into account various design constraints, including stiffness, saturation flux density, and stress. Furthermore, the finite element analysis is used to verify the analytical model, and the results are discussed. The prototype is fabricated with reference to the analytical and finite element analysis results, and the experimental tests are conducted, including motion and natural frequency tests. In addition, a control system, which adopts both a proportional-integral-derivative controller and a damping controller, is designed to create a closed-loop system. Finally, the tracking performance of the stage was investigated, and a very minimal tracking error was observed. Overall, the comprehensive models and experimental tests proved the stage to be a good model which achieved the objective of the research.
Abstract: Compliant nanopositioning stages with built-in ultra-precision actuators are frequently integrated into production and analysis instruments comprising ultra-high precision motion generation systems. These stages are essential nanotechnology and advanced material analysis components, providing precise positioning capabilities for various application...
Show More
Research Article
Effective Press Folding Line Process as Producing Smart Intersection in Square Steel Pipe Structures by Using Crushed Cross Section Compactly
Issue:
Volume 12, Issue 4, August 2024
Pages:
100-117
Received:
23 August 2024
Accepted:
19 September 2024
Published:
30 September 2024
Abstract: As a cross section of square steel pipe is crushed, the upper plate and the lower plate deform inward, and the side plates deform outward from the original square cross section shape. When the press folding line process as deformation induction is applied, the upper plate and the lower plate keep flat, and the side plates are compactly folded inward. This deformation pattern is safe without causing any harm to the surrounding area, and makes it possible to improve impact energy absorption performance by folding side plates as overlapping. Moreover, square steel pipe structures include places as pipes intersect and places to avoid interference with other parts (piping, wiring, fork claws, etc.). In such cases, the current method is to create an opening by cutting off. At that time, the structural strength will decrease, so reinforcing materials are often installed as a countermeasure. On the other hand, if the opening is processed by laterally impact crushing using the press folding line process proposed in this paper, a crushed part will remain, suppressing the decrease in structural strength, and this can be handled without adding reinforcing material to be a smart intersection. This paper shows the findings based on experimental data, FEM (Finite Element Method) results on processing conditions for inward deforming side plates of square steel pipes and evaluation of impact energy absorption performance in laterally impact crushing.
Abstract: As a cross section of square steel pipe is crushed, the upper plate and the lower plate deform inward, and the side plates deform outward from the original square cross section shape. When the press folding line process as deformation induction is applied, the upper plate and the lower plate keep flat, and the side plates are compactly folded inwar...
Show More
,
Yan-Ning Fang
