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A Clinical Assessment of Fracture Incidence in Zirconia Ceramic Crowns: A Systematic Review and Evaluation of Influencing Factors

Received: 10 December 2025     Accepted: 30 December 2025     Published: 27 January 2026
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Abstract

This study utilized the PRISMA 2020 framework alongside the Newcastle-Ottawa Scale (NOS) assessment tool during the screening process to conduct a systematic review of the fracture rates of zirconia (ZrO2) ceramic crowns in clinical practice. The primary objective was to investigate the factors influencing to the failure of zirconia ceramic crowns. The literature search employed targeted keywords including veneered fixed dental prostheses, zirconia, and all-ceramic single crowns. Inclusion criteria encompassed randomized controlled trials (RCTs) and cohort studies with a minimum follow-up duration of three years and at least 20 cases. Non-clinical reports and those exclusively addressing long-span fixed dental prostheses were excluded from the analysis. Of the eleven high-quality reports selected, only three reported crown fracture rates consistent with the clinically recommended threshold of 4.4%. To mitigate fractures in ZrO2 ceramic crowns used in dental restorations, precision is essential in both research and clinical practice. Multiple factors influence fracture incidence in fixed dental prostheses, including ceramic material thickness, connector dimensions, pontic span, type of cementation, and ceramic surface treatment. Preventative strategies focus on reducing occlusal overload by narrowing the occlusal table, decreasing cusp inclination, modifying load direction, minimizing non-axial forces, and selecting lighter occlusal contacts. Additionally, the integration of screw access channels and mechanical circulation in implant-supported prostheses may lower average fracture loads. Lastly, ensuring the precise alignment of the screw access channel at the center of the occlusal surface is critical to avoid off-center occlusal contacts during subsequent evaluations and measurements.

Published in International Journal of Dental Medicine (Volume 12, Issue 1)
DOI 10.11648/j.ijdm.20261201.11
Page(s) 1-14
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2026. Published by Science Publishing Group

Keywords

PRISMA 2020, Newcastle–Ottawa Scale, Fracture Rates, Fixed Dental Prostheses (FDPs), Zirconia (ZrO2), All-ceramic Single Crown, Endocrown

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  • APA Style

    Chang, H. C., Chiu, G. S. C., Lan, T. H. (2026). A Clinical Assessment of Fracture Incidence in Zirconia Ceramic Crowns: A Systematic Review and Evaluation of Influencing Factors. International Journal of Dental Medicine, 12(1), 1-14. https://doi.org/10.11648/j.ijdm.20261201.11

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    ACS Style

    Chang, H. C.; Chiu, G. S. C.; Lan, T. H. A Clinical Assessment of Fracture Incidence in Zirconia Ceramic Crowns: A Systematic Review and Evaluation of Influencing Factors. Int. J. Dent. Med. 2026, 12(1), 1-14. doi: 10.11648/j.ijdm.20261201.11

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    AMA Style

    Chang HC, Chiu GSC, Lan TH. A Clinical Assessment of Fracture Incidence in Zirconia Ceramic Crowns: A Systematic Review and Evaluation of Influencing Factors. Int J Dent Med. 2026;12(1):1-14. doi: 10.11648/j.ijdm.20261201.11

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  • @article{10.11648/j.ijdm.20261201.11,
      author = {Han Chao Chang and Grace S. C. Chiu and Ting Hsun Lan},
      title = {A Clinical Assessment of Fracture Incidence in Zirconia Ceramic Crowns: A Systematic Review and Evaluation of Influencing Factors},
      journal = {International Journal of Dental Medicine},
      volume = {12},
      number = {1},
      pages = {1-14},
      doi = {10.11648/j.ijdm.20261201.11},
      url = {https://doi.org/10.11648/j.ijdm.20261201.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijdm.20261201.11},
      abstract = {This study utilized the PRISMA 2020 framework alongside the Newcastle-Ottawa Scale (NOS) assessment tool during the screening process to conduct a systematic review of the fracture rates of zirconia (ZrO2) ceramic crowns in clinical practice. The primary objective was to investigate the factors influencing to the failure of zirconia ceramic crowns. The literature search employed targeted keywords including veneered fixed dental prostheses, zirconia, and all-ceramic single crowns. Inclusion criteria encompassed randomized controlled trials (RCTs) and cohort studies with a minimum follow-up duration of three years and at least 20 cases. Non-clinical reports and those exclusively addressing long-span fixed dental prostheses were excluded from the analysis. Of the eleven high-quality reports selected, only three reported crown fracture rates consistent with the clinically recommended threshold of 4.4%. To mitigate fractures in ZrO2 ceramic crowns used in dental restorations, precision is essential in both research and clinical practice. Multiple factors influence fracture incidence in fixed dental prostheses, including ceramic material thickness, connector dimensions, pontic span, type of cementation, and ceramic surface treatment. Preventative strategies focus on reducing occlusal overload by narrowing the occlusal table, decreasing cusp inclination, modifying load direction, minimizing non-axial forces, and selecting lighter occlusal contacts. Additionally, the integration of screw access channels and mechanical circulation in implant-supported prostheses may lower average fracture loads. Lastly, ensuring the precise alignment of the screw access channel at the center of the occlusal surface is critical to avoid off-center occlusal contacts during subsequent evaluations and measurements.},
     year = {2026}
    }
    

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    AB  - This study utilized the PRISMA 2020 framework alongside the Newcastle-Ottawa Scale (NOS) assessment tool during the screening process to conduct a systematic review of the fracture rates of zirconia (ZrO2) ceramic crowns in clinical practice. The primary objective was to investigate the factors influencing to the failure of zirconia ceramic crowns. The literature search employed targeted keywords including veneered fixed dental prostheses, zirconia, and all-ceramic single crowns. Inclusion criteria encompassed randomized controlled trials (RCTs) and cohort studies with a minimum follow-up duration of three years and at least 20 cases. Non-clinical reports and those exclusively addressing long-span fixed dental prostheses were excluded from the analysis. Of the eleven high-quality reports selected, only three reported crown fracture rates consistent with the clinically recommended threshold of 4.4%. To mitigate fractures in ZrO2 ceramic crowns used in dental restorations, precision is essential in both research and clinical practice. Multiple factors influence fracture incidence in fixed dental prostheses, including ceramic material thickness, connector dimensions, pontic span, type of cementation, and ceramic surface treatment. Preventative strategies focus on reducing occlusal overload by narrowing the occlusal table, decreasing cusp inclination, modifying load direction, minimizing non-axial forces, and selecting lighter occlusal contacts. Additionally, the integration of screw access channels and mechanical circulation in implant-supported prostheses may lower average fracture loads. Lastly, ensuring the precise alignment of the screw access channel at the center of the occlusal surface is critical to avoid off-center occlusal contacts during subsequent evaluations and measurements.
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