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Physical and Mechanical Properties of Aluminum Dross

Received: 19 April 2014     Accepted: 9 May 2014     Published: 10 July 2014
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Abstract

The study on the physio-mechanical behavior of aluminum dross has been carried out. The amount of aluminum dross used varied between 50 and 90 wt %, while bentonite added to the dross varied from 10- 50 wt % with a fixed amount of water. Using dross particle sizes of 106 µm and 184 µm, 10 samples are produced from each particle size. The bricks are dried in still air for 24hrs at 31oC, oven drying at 110ºC for 24hrs and sintered at 450ºC for 8hrs. The bricks characteristics in terms of volume shrinkage, apparent porosity, bulk density, cold crush strengths and permeability are then evaluated. The results show that the 106µm particle size dross brick has the highest volume shrinkage of 24%, apparent porosity of 15% and peak bulk density of 1.9g/c.c. However, the dross brick exhibits relatively low cold crush strength of 940KN/m². The 106µm size bricks demonstrate a minimum of 85% permeability compared with 70 wt% of 184 µm bricks which may be due to variation in dross particles agglomeration. Given these results, the 106µm particle size brick can serve as acid refractory because its properties compared well with medium-alumina fireclay.

Published in Advances in Materials (Volume 3, Issue 2)
DOI 10.11648/j.am.20140302.11
Page(s) 6-10
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2014. Published by Science Publishing Group

Keywords

Aluminum Dross, Bricks, Bentonite, Physio-Mechanical Properties

References
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[2] R. A. Goyer, Toxic Effects of Metals, in: M. O. Amdur, J. Doull, and C. D. Klassen (Eds.), Casarett & Doull’s Toxicology, The Basic Science of Poisons, , Permogen Press, 4th edition, 1991, pp. 622–6663.
[3] D. Shore and R. J.Wyatt, Aluminumand Alzheimer’s disease, Journal of Nervous And Mental Disease, vol. 171, no. 9, (1983), pp. 553–558,.
[4] A. I. Arieff, J. D. Cooper, D. Armstrong, and V. C. Lazarowitz, Dementia, renal failure, and brain aluminum, Annals of Internal Medicine, vol. 90, no. 5, (1979) pp. 741–747.
[5] K.J. Elzea, T.C. Nikhil, M.B James, T.K. Stanley, Industrial Minerals and rocks: Commodities, Markets and uses (7th ed.), Society for Mining, Metallurgy and Exploration (SME), 2006, p.1406.
[6] O. Hollins. Aluminum industry could dramatically reduce land filling of furnace waste. URL< http://www.ohlsti.co.uk/ohl/newsletter/ohl_wmr312.pdf >. (accessed November 11, 2007).
[7] Brough, M. (2002): Aluminum Lightens the Environmental Load. Vision-The newsletter of the Foresight and Link Initiative. Winter,URLhttp://www.berr.gov.uk/files/file30193.pdf (accessed November 11, 2007).
[8] A.M.Dunster, ,F. Moulinier, B. Abbott, A. Conroy, K. Adams, D. Widyatmoko, Added value of using new industrial waste streams as secondary aggregates in both concrete and asphalt”. Aggregates Research Programme STBF 13/15C. The Waste and Resources Action Programme. 2005.
[9] Mukhopadhyay, Y.V. Ramana, S. Upendra, The Minerals, Metals & Materials Society Jawaharlal Nehru Aluminum Research development and Design Centre Light Metals, 2004.
[10] M. C. Shinzato & R. Hypolito, Solid waste from aluminum recycling process: Characterization and reuse of its economically valuable constituents. Waste Management, 25, 2005, pp. 37-46.
[11] Pickens, J. W. & Morris, E. L.: Process for preparing calcium aluminate from aluminium dross, In Office, U. S. P. T.O. (Ed.) US Patent No: 6238633, (2001).
[12] Y.W.Leong, M.B. Abubakar, Z.A Mohdishaka, A. Ariffin, Effects of Filler Treatments on the Mechanical, Flow, Thermal and Morpholical Properties of Talc and Calcium Carbonate filled Polypropylene Hybrid Composites, Journal of Applied Polymer Science, Vol. 98, (2005), pp. 413-426.
[13] H.S. Yang,, H.J. Kim, J. Son, H.J. Park, B.J. Lee and T.S. Hwang, Rice Husk Filled Polypropylene Composites; Mechanical and Morphological Study composite Structures. 63, (2004) pp.305–312.
[14] T. Inoue, and T.Suzuki, Selective Cross linking Reaction in Polymer Blends - The Effects of the Cross linking of Dispersed EPDM in Particles on the Impact Behaviour of PP/EPDM Blends, Journal of Applied Polymer Science, 56, (1995), pg. 1113.
[15] C. Andrzej, K. Habermehl-Cwirzen, The effects of Carbon Nano and Micro fibres on strength and residual cumulative strain of mortars subjected to freeze-thaw circles”. Journals of Advanced Concrete Technology. Vol 11 (2013), pp. 80-88.
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    Samson Oluropo Adeosun, Olatunde Israel Sekunowo, Omotayo Oluwaseyi Taiwo, Wasiu Ajibola Ayoola, Adebowale Machado. (2014). Physical and Mechanical Properties of Aluminum Dross. Advances in Materials, 3(2), 6-10. https://doi.org/10.11648/j.am.20140302.11

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    ACS Style

    Samson Oluropo Adeosun; Olatunde Israel Sekunowo; Omotayo Oluwaseyi Taiwo; Wasiu Ajibola Ayoola; Adebowale Machado. Physical and Mechanical Properties of Aluminum Dross. Adv. Mater. 2014, 3(2), 6-10. doi: 10.11648/j.am.20140302.11

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    AMA Style

    Samson Oluropo Adeosun, Olatunde Israel Sekunowo, Omotayo Oluwaseyi Taiwo, Wasiu Ajibola Ayoola, Adebowale Machado. Physical and Mechanical Properties of Aluminum Dross. Adv Mater. 2014;3(2):6-10. doi: 10.11648/j.am.20140302.11

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  • @article{10.11648/j.am.20140302.11,
      author = {Samson Oluropo Adeosun and Olatunde Israel Sekunowo and Omotayo Oluwaseyi Taiwo and Wasiu Ajibola Ayoola and Adebowale Machado},
      title = {Physical and Mechanical Properties of Aluminum Dross},
      journal = {Advances in Materials},
      volume = {3},
      number = {2},
      pages = {6-10},
      doi = {10.11648/j.am.20140302.11},
      url = {https://doi.org/10.11648/j.am.20140302.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.am.20140302.11},
      abstract = {The study on the physio-mechanical behavior of aluminum dross has been carried out. The amount of aluminum dross used varied between 50 and 90 wt %, while bentonite added to the dross varied from 10- 50 wt % with a fixed amount of water. Using dross particle sizes of 106 µm and 184 µm, 10 samples are produced from each particle size. The bricks are dried in still air for 24hrs at 31oC, oven drying at 110ºC for 24hrs and sintered at 450ºC for 8hrs. The bricks characteristics in terms of volume shrinkage, apparent porosity, bulk density, cold crush strengths and permeability are then evaluated. The results show that the 106µm particle size dross brick has the highest volume shrinkage of 24%, apparent porosity of 15% and peak bulk density of 1.9g/c.c. However, the dross brick exhibits relatively low cold crush strength of 940KN/m². The 106µm size bricks demonstrate a minimum of 85% permeability compared with 70 wt% of 184 µm bricks which may be due to variation in dross particles agglomeration. Given these results, the 106µm particle size brick can serve as acid refractory because its properties compared well with medium-alumina fireclay.},
     year = {2014}
    }
    

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  • TY  - JOUR
    T1  - Physical and Mechanical Properties of Aluminum Dross
    AU  - Samson Oluropo Adeosun
    AU  - Olatunde Israel Sekunowo
    AU  - Omotayo Oluwaseyi Taiwo
    AU  - Wasiu Ajibola Ayoola
    AU  - Adebowale Machado
    Y1  - 2014/07/10
    PY  - 2014
    N1  - https://doi.org/10.11648/j.am.20140302.11
    DO  - 10.11648/j.am.20140302.11
    T2  - Advances in Materials
    JF  - Advances in Materials
    JO  - Advances in Materials
    SP  - 6
    EP  - 10
    PB  - Science Publishing Group
    SN  - 2327-252X
    UR  - https://doi.org/10.11648/j.am.20140302.11
    AB  - The study on the physio-mechanical behavior of aluminum dross has been carried out. The amount of aluminum dross used varied between 50 and 90 wt %, while bentonite added to the dross varied from 10- 50 wt % with a fixed amount of water. Using dross particle sizes of 106 µm and 184 µm, 10 samples are produced from each particle size. The bricks are dried in still air for 24hrs at 31oC, oven drying at 110ºC for 24hrs and sintered at 450ºC for 8hrs. The bricks characteristics in terms of volume shrinkage, apparent porosity, bulk density, cold crush strengths and permeability are then evaluated. The results show that the 106µm particle size dross brick has the highest volume shrinkage of 24%, apparent porosity of 15% and peak bulk density of 1.9g/c.c. However, the dross brick exhibits relatively low cold crush strength of 940KN/m². The 106µm size bricks demonstrate a minimum of 85% permeability compared with 70 wt% of 184 µm bricks which may be due to variation in dross particles agglomeration. Given these results, the 106µm particle size brick can serve as acid refractory because its properties compared well with medium-alumina fireclay.
    VL  - 3
    IS  - 2
    ER  - 

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Author Information
  • Department of Metallurgical and Materials Engineering, University of Lagos 101001, Nigeria

  • Department of Metallurgical and Materials Engineering, University of Lagos 101001, Nigeria

  • Department of Metallurgical and Materials Engineering, University of Lagos 101001, Nigeria

  • Department of Metallurgical and Materials Engineering, University of Lagos 101001, Nigeria

  • Department of Metallurgical and Materials Engineering, University of Lagos 101001, Nigeria

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