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Line Balancing for Improving Apparel Production by Operator Skill Matrix

Received: 9 May 2015     Accepted: 20 May 2015     Published: 2 June 2015
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Abstract

In this modern world, fashion & styles are changing frequently. The emergence of fast changes in fashion has given rise to shorten production cycle time in the garment industry. To meet the dynamic customer demands of momentous quantities in shorten lead time, assembly line production systems are used, where the garment components are assembled into a finished garment through a sub-assembly process. So in the era of product customization, the optimal usage of resources especially the available facilities & operators who are adding the value of product is important. Therefore the assembly line has to be planned in much more flexible way. This paper deals with the maximum utilization of manpower in labor intensive assembly lines. The objective is to accurately delegate workers to the various operations required to complete the product based on their skill & experience so as to achieve the highest level of productivity and delivery as per planned target. The experimental result showed meaningful improvement in productivity as compared to the existing system.

Published in International Journal of Science, Technology and Society (Volume 3, Issue 4)
DOI 10.11648/j.ijsts.20150304.11
Page(s) 101-106
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2015. Published by Science Publishing Group

Keywords

Line Balancing, Skill Matrix, Assembly Line, Apparel Production

References
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[5] Jaganathan V. P. Line balancing using largest candidate rule algorithm in a garment industry: a case study. International Journal of Lean Thinking, 2014.
[6] Chan K.C.C, Hui P.C.L., Yeung K.W., Ng F.S.F. (1998). Handling the assembly line balancing problem in the clothing industry using a genetic algorithm, International Journal of Clothing Science and Technology, Vol.10, pp. 21-37.
[7] Tyler D. J. (1991). Materials Management In Clothing Production, BSP Professional Books Press, London.
[8] Cooklin G. (1991). Introduction to Clothing Manufacturing, Blackwell Science, Oxford, p. 104.
[9] Chuter, A. J. (1988). Introduction to Clothing Production Management, Blackwell Science, 1988.Oxford, pp. 60-63.
[10] Babu V.R. (2011), Industrial engineering in apparel production, Woodhead Publishing Series in Textiles, 129.
[11] Robbins S.P., 1985, "Organizational Behavior- Controversies and Applications" (2nd edition), Prentice-Hall of India (Pvt.) Ltd., New Delhi, 288-292.
[12] Tersine R.J. Production/Operations Management: Concepts, Structure and Analysis, pp.352-374, 1985.
[13] Ramdass K. and Kruger D. The effect of time variations in assembly line balancing: lessons learned in the clothing industry in South Africa. Unisa Institutional Repository, South Africa, 2010.
[14] Bryton, B. Balancing of a Continuous Production Line, M.S. Thesis, Northwestern University, Evanson, ILL. 1954.
[15] Salveson M. E. The Assembly Line Balancing Problem, Journal of Industrial Engineering, 6 (3), pp. 18-25, 1955.
[16] Helgeson W. P., Birnie D. P. Assembly Line Balancing Using the Ranked Positional Weight Technique. Journal of Industrial Engineering, Vol. 12 (6), pp. 384-398, 1961.
[17] Arcus A. L. COMSOAL: A Computer Method of Sequencing for Assembly Lines. International Journal of Production Research, 4 (4), pp. 259-277, 1966.
[18] Bartholdi J.J. Balancing two-sided assembly lines: A case study. International Journal of Production Research, Vol.31, 10, pp.2447-2461, 1993.
[19] Liu C.M., Chen C.H. Multi-section electronic assembly line balancing problems: A case study. International Journal of Product Planning & Control. 13 451-461, 2002.
[20] Yolmeh Abdolmajid and Kianfar Farhad. An efficient hybrid genetic algorithm to solve assembly line balancing problem with sequence dependent setup times. International Journal of Computers & Industrial Engineering, Elsevier-Volume 62, Issue 4, Pages 839- 1144, May 2012.
[21] Narkhedkar R. N., Vishnu Dhorugade and Sonavane M.J. Skill matrix: Effective tool to boost productivity. Indian textile journal, 2011.
Cite This Article
  • APA Style

    Md. Mazharul Islam, Md. Tanjim Hossain, Mohammad Abdul Jalil, Elias Khalil. (2015). Line Balancing for Improving Apparel Production by Operator Skill Matrix. International Journal of Science, Technology and Society, 3(4), 101-106. https://doi.org/10.11648/j.ijsts.20150304.11

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    ACS Style

    Md. Mazharul Islam; Md. Tanjim Hossain; Mohammad Abdul Jalil; Elias Khalil. Line Balancing for Improving Apparel Production by Operator Skill Matrix. Int. J. Sci. Technol. Soc. 2015, 3(4), 101-106. doi: 10.11648/j.ijsts.20150304.11

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    AMA Style

    Md. Mazharul Islam, Md. Tanjim Hossain, Mohammad Abdul Jalil, Elias Khalil. Line Balancing for Improving Apparel Production by Operator Skill Matrix. Int J Sci Technol Soc. 2015;3(4):101-106. doi: 10.11648/j.ijsts.20150304.11

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  • @article{10.11648/j.ijsts.20150304.11,
      author = {Md. Mazharul Islam and Md. Tanjim Hossain and Mohammad Abdul Jalil and Elias Khalil},
      title = {Line Balancing for Improving Apparel Production by Operator Skill Matrix},
      journal = {International Journal of Science, Technology and Society},
      volume = {3},
      number = {4},
      pages = {101-106},
      doi = {10.11648/j.ijsts.20150304.11},
      url = {https://doi.org/10.11648/j.ijsts.20150304.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijsts.20150304.11},
      abstract = {In this modern world, fashion & styles are changing frequently. The emergence of fast changes in fashion has given rise to shorten production cycle time in the garment industry. To meet the dynamic customer demands of momentous quantities in shorten lead time, assembly line production systems are used, where the garment components are assembled into a finished garment through a sub-assembly process. So in the era of product customization, the optimal usage of resources especially the available facilities & operators who are adding the value of product is important. Therefore the assembly line has to be planned in much more flexible way. This paper deals with the maximum utilization of manpower in labor intensive assembly lines. The objective is to accurately delegate workers to the various operations required to complete the product based on their skill & experience so as to achieve the highest level of productivity and delivery as per planned target. The experimental result showed meaningful improvement in productivity as compared to the existing system.},
     year = {2015}
    }
    

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    AU  - Md. Tanjim Hossain
    AU  - Mohammad Abdul Jalil
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    AB  - In this modern world, fashion & styles are changing frequently. The emergence of fast changes in fashion has given rise to shorten production cycle time in the garment industry. To meet the dynamic customer demands of momentous quantities in shorten lead time, assembly line production systems are used, where the garment components are assembled into a finished garment through a sub-assembly process. So in the era of product customization, the optimal usage of resources especially the available facilities & operators who are adding the value of product is important. Therefore the assembly line has to be planned in much more flexible way. This paper deals with the maximum utilization of manpower in labor intensive assembly lines. The objective is to accurately delegate workers to the various operations required to complete the product based on their skill & experience so as to achieve the highest level of productivity and delivery as per planned target. The experimental result showed meaningful improvement in productivity as compared to the existing system.
    VL  - 3
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Author Information
  • Department of Textile Engineering, Northern University of Bangladesh, Dhaka, Bangladesh

  • Department of Textile Engineering, Northern University of Bangladesh, Dhaka, Bangladesh

  • Department of Textile Engineering, Mawlana Bhashani Science and Technology University, Tangail, Bangladesh

  • Department of Textile Engineering, World University of Bangladesh, Dhaka, Bangladesh

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