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New Model for Material Transportation to Improve Efficiency of Production Line

Received: 25 April 2018     Accepted: 14 May 2018     Published: 29 May 2018
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Abstract

The objective of this study is to achieve higher efficiency in production operation through improving the material handling to minimize wastes represented in delivery delay or work in process (WIP) inventory. It is suggested that material is transferred from the warehouse using a tug train system. Advanced tools are required in collecting data of the station inputs to construct an optimum schedule for the train. A new model for material transportation that applies "shortest processing time" (SPT) sequencing rule is proposed. A simulation model was developed; using programming language designed for Simul8 software, for the sake of validating the proposed transportation model. The number of bins delivered to each working station is limited by the demand of each station and its maximum side line inventory. The simulation model is applied on a case study, washing machine production line of "Electrolux" factory in Egypt. The results of the simulation model are found to be similar to the results obtained from the transportation model that was applied using SPT sequencing rule. This work is applied only on the inputs to the stations.

Published in International Journal of Science and Qualitative Analysis (Volume 4, Issue 2)
DOI 10.11648/j.ijsqa.20180402.14
Page(s) 60-64
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2018. Published by Science Publishing Group

Keywords

Material Flow, Mixed-Line Production, Simulation, Tug Train

References
[1] Lorenzo Tiacci, "Event and object oriented simulation to fast evaluate operational objectives of mixed model assembly lines problems", Simulation Modeling Practice and Theory 24 (2012) 35–48
[2] Hsiang-Hsi Huang, Wen Pei, Horng-Huei Wu, Ming-Der May, "A research on problems of mixed-line production and the rescheduling", Robotics and Computer-Integrated Manufacturing 29 (2013) 64–72
[3] Simon Emde Nils Boysen, "Optimally locating in-house logistics areas to facilitate JIT-supply of mixed-model assembly lines", Int. J. Production Economics 135 (2012) 393–402
[4] Simon Emde, Nils Boysen, "Optimally routing and scheduling tow trains for JIT-supply of mixed-model assembly lines", European Journal of Operational Research 217 (2012) 287–299
[5] Mohammed Alnahhal, Bernd Noche, "Dynamic material flow control in mixed model assembly lines", Computers & Industrial Engineering 85 (2015) 110–119.
[6] Oliver Goulda, Alessandro Simeone, James Colwill, Roy Willeyb, Shahin Rahimifarda, “A material flow modeling tool for resource efficient production planning in multi-product manufacturing systems”. Procedia CIRP 41 (2016) 21 – 26.
[7] Chi-Shuan Liua, Luo-Yan Lina, Ming-Chih Chenb, Horng-Chyi Hornga, “A New Performance Indicator of Material Flow for Production Systems”. Procedia Manufacturing 11 (2017) 1774 – 1781
[8] Hsiang-Hsi Huang, Wen Pei, Horng-Huei Wu, Ming-Der May, “A research on problems of mixed-line production and the re-scheduling”. Robotics and Computer-Integrated Manufacturing 29 (2013) 64–72
[9] Betul Yagmahan, “Mixed-model assembly line balancing using a multi-objective ant colony optimization approach”. Expert Systems with Applications 38 (2011) 12453–12461
[10] Prem Kumar Gupta, "operations research", S. Chand, 1999
[11] R. Dan Reid, Nada R. Sanders, "Operations Management: An Integrated Approach", Fourth Edition, John Wiley & Sons, Inc., 2011.
Cite This Article
  • APA Style

    Mervat Badr, Mahmoud Mohamed Ahmed Sayed, Abd El Rohman Aref, Abdallah Salah. (2018). New Model for Material Transportation to Improve Efficiency of Production Line. International Journal of Science and Qualitative Analysis, 4(2), 60-64. https://doi.org/10.11648/j.ijsqa.20180402.14

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    ACS Style

    Mervat Badr; Mahmoud Mohamed Ahmed Sayed; Abd El Rohman Aref; Abdallah Salah. New Model for Material Transportation to Improve Efficiency of Production Line. Int. J. Sci. Qual. Anal. 2018, 4(2), 60-64. doi: 10.11648/j.ijsqa.20180402.14

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    AMA Style

    Mervat Badr, Mahmoud Mohamed Ahmed Sayed, Abd El Rohman Aref, Abdallah Salah. New Model for Material Transportation to Improve Efficiency of Production Line. Int J Sci Qual Anal. 2018;4(2):60-64. doi: 10.11648/j.ijsqa.20180402.14

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  • @article{10.11648/j.ijsqa.20180402.14,
      author = {Mervat Badr and Mahmoud Mohamed Ahmed Sayed and Abd El Rohman Aref and Abdallah Salah},
      title = {New Model for Material Transportation to Improve Efficiency of Production Line},
      journal = {International Journal of Science and Qualitative Analysis},
      volume = {4},
      number = {2},
      pages = {60-64},
      doi = {10.11648/j.ijsqa.20180402.14},
      url = {https://doi.org/10.11648/j.ijsqa.20180402.14},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijsqa.20180402.14},
      abstract = {The objective of this study is to achieve higher efficiency in production operation through improving the material handling to minimize wastes represented in delivery delay or work in process (WIP) inventory. It is suggested that material is transferred from the warehouse using a tug train system. Advanced tools are required in collecting data of the station inputs to construct an optimum schedule for the train. A new model for material transportation that applies "shortest processing time" (SPT) sequencing rule is proposed. A simulation model was developed; using programming language designed for Simul8 software, for the sake of validating the proposed transportation model. The number of bins delivered to each working station is limited by the demand of each station and its maximum side line inventory. The simulation model is applied on a case study, washing machine production line of "Electrolux" factory in Egypt. The results of the simulation model are found to be similar to the results obtained from the transportation model that was applied using SPT sequencing rule. This work is applied only on the inputs to the stations.},
     year = {2018}
    }
    

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  • TY  - JOUR
    T1  - New Model for Material Transportation to Improve Efficiency of Production Line
    AU  - Mervat Badr
    AU  - Mahmoud Mohamed Ahmed Sayed
    AU  - Abd El Rohman Aref
    AU  - Abdallah Salah
    Y1  - 2018/05/29
    PY  - 2018
    N1  - https://doi.org/10.11648/j.ijsqa.20180402.14
    DO  - 10.11648/j.ijsqa.20180402.14
    T2  - International Journal of Science and Qualitative Analysis
    JF  - International Journal of Science and Qualitative Analysis
    JO  - International Journal of Science and Qualitative Analysis
    SP  - 60
    EP  - 64
    PB  - Science Publishing Group
    SN  - 2469-8164
    UR  - https://doi.org/10.11648/j.ijsqa.20180402.14
    AB  - The objective of this study is to achieve higher efficiency in production operation through improving the material handling to minimize wastes represented in delivery delay or work in process (WIP) inventory. It is suggested that material is transferred from the warehouse using a tug train system. Advanced tools are required in collecting data of the station inputs to construct an optimum schedule for the train. A new model for material transportation that applies "shortest processing time" (SPT) sequencing rule is proposed. A simulation model was developed; using programming language designed for Simul8 software, for the sake of validating the proposed transportation model. The number of bins delivered to each working station is limited by the demand of each station and its maximum side line inventory. The simulation model is applied on a case study, washing machine production line of "Electrolux" factory in Egypt. The results of the simulation model are found to be similar to the results obtained from the transportation model that was applied using SPT sequencing rule. This work is applied only on the inputs to the stations.
    VL  - 4
    IS  - 2
    ER  - 

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Author Information
  • Mechanical Engineering, Engineering Department, National Research Centre, Cairo, Egypt

  • Mechanical Engineering, Engineering Department, Canadian International College, Cairo, Egypt

  • Mechanical Engineering, Engineering Department, Canadian International College, Cairo, Egypt

  • Mechanical Engineering, Engineering Department, Canadian International College, Cairo, Egypt

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