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Effect of Diamond-Like Carbon Thin Film on the Fatigue Strength of AISI 4340 Steel

Received: 15 January 2019     Accepted: 20 February 2019     Published: 12 March 2019
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Abstract

AISI 4340 is known as super strength steel and widely applied in military equipment, aircraft components, automotive components, drilling device and so on because of its excellent behavior in wear, corrosion, fatigue, high temperature, and high-speed operating conditions. However, due to continuing work which reduced the performance of that component surface during their service life, an effort to improve the surface properties for a longer service life should be carried out. This paper presents the research result of the influence of diamond-like carbon coating deposited using home-made DC Chemical Vapor Deposition (DC-CVD) on the surface of AISI 4340 steel. As a carbon source, a mixture of argon (Ar) and methane (CH4) with a ratio of 24%: 76% was used in this experiment. The conditions of the experiment were 400°C of temperature at various gas pressures (1.2 mbar, 1.4 mbar, 1.6 mbar, 1.8 mbar, and 2.0 mbar) for 5 hours of coating time. Investigated surface properties are hardness, fatigue strength, and surface morphology. It was found that the optimum conditions in enhancing fatigue strength at 1.4 mbar of pressure. At these conditions, the fatigue strength increase from 401 MPa to 514 MPa, the microhardness increase from 327 VHN to 625 VHN. Based on surface morphology observation of the fracture surfaces, it shows that for raw material, an initiation crack starting from the surface. However, after being coated for 1.2 mbar, 1.4 mbar, and 1.6 mbar, the initial crack begins from the inside. The high hardness layer hinders the fatigue crack initiation.

Published in Advances in Materials (Volume 8, Issue 1)
DOI 10.11648/j.am.20190801.13
Page(s) 21-26
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2019. Published by Science Publishing Group

Keywords

AISI 4340 Steel, Diamond-Like Carbon, Fatigue Strength, CVD

References
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[2] Hoyeol Kim, Zhichao, Weilong Cong and Hong-Chao Zhang, 2017, Tensile fracture Behavior and Failure Mechanism of Additively-Manufactured AISI 4140 Low Alloy Steel By Laser Engineered Net Shaping, Materials 2017, 10, 1283 – 1296.
[3] Anupam Pandey and Rajesh M. Metkar, 2016, Fatigue Strength Enhancement of Thermally Coated (HVOF) Gears By Shoot Peening, A Review, International Conference on Electrical, Electronics, and Optimization Techniques (ICEEOT), p : 72-76.
[4] M, Senthil, S. Ragunathan and V. R. Srinivasan, 2016, Effect of Heat Treatmen On The Fatigue Behavior of EN8 Steel, ARPN Journal of Engineering and Applied Sciences, Vol. 11, No.2, January, p; 1326-1331.
[5] T. L, Krantz, M. P. Alanou, H. P. Evans, R. W. Snidle, 2001, Surface Fatigue Lives of Case-Carburized Gears With an Improved Surface Finish, Journal of Tribology, October, Vol. 123/ 709-716.
[6] DaisukeYonekura, K. Ozaki, R. Shibahara, Insup Lee. and R. Murakami, 2013, Very High Cycle Fatigue Behavior of Plasma Nitrided 316 Stainless, 13thInternational Conference on Fracture. June 16–21, Beijing Cina, pp: 1-8.
[7] Anja Weidner, Tim Lippmann and Horst Bierman, 2017, Crack Initiation in The Very High Cycle Fatigue Regime of Nitrided 42CrMo4 Steel, Journal of Materials Research, Vol. 32, Issue 23, 2017, pp. 4305 – 4316.
[8] Mansorr Khurshid, 2017, Static and Fatigue Analysis of Welded Steel Structures-Some Aspects Toward Lightweight Design, Doctoral Thesis, Division of Lightweight Structure Department of Aeronutical and Vehicle Engineering School of Engineering Sciences KTH, Royal Institute of Technology, Sweden.
[9] Daria Zhemchuzhnikova and Rustam Kaibyshev, 2014, Effect of Deformation Structure on fatigue behavior of an Al-Mg-Sc alloy, IOP Conf. Series: Materials Science and Engineering 63 (2014) 012164.
[10] Venkata Swamy Marpudi and Satya Mehra, 2014, Fatigue Failure Of An Automotive Crankshaft And To Find Its Behavior Under Different Operating Loads, International Journal of Engineering Research & Technology (IJERT), Vol. 3, Issue 1, Januari 2014.
[11] Prashant S, Tripathi, P. Frank Crasta, 2017, A review on fatigue behaviour of connecting rod made of austempered ductile iron, International of Engineering and Technology (IRJET), Volume 04, Issue 05 May 2017.
[12] N. Enjaza, W. Muhamad, I. Salam, 2010, fatigue crack growth behavior in rolled plate of aluminium alloy, Key Engineering, Vol. 442 (2010) pp 283-293.
[13] Samatham Madhukar, Birudala Raga Harship, Yara Ajay Kumar, 2018, Study on improvement of fatigue life of materials by surface coatings, International Journal of Current Engineering and Technology, Vol 8, No.1 (Jan/Feb 2018).
[14] Abass Adeyinka Azeez, 2013, Mechanical Engineering and Production Technology, Bachelor’s Thesis, University of Applied Science, Riihimäki, 15/05/2013.
[15] K. P. Furlan, A. N. Klein and D. Hotza, 2013, Diamond Like Carbon Films Deposited by Hydrocarbon Plasma Sources, Rev. Adv. Si 34 (2013) 165-172.
[16] Suprapto, Saminto, Eko Priyono, dan Tjipto Sujitno, Kinerja Perangkat Nitridasi Plasma/Ion Bejana Ganda Untuk Perlakuan Permukaan Bahan Logam, Prosiding Seminar Nasional Pertemuan dan Presentasi Ilmiah Penelitian Dasar Ilmu Pengetahuan dan Teknologi, Vol. 15, Yogyakarta Oktober 2013.
[17] Suprapto, Tjipto Sujitno, Wiwien Andriyanti, and Bangun Pribadi, 2018, The Formation of Diamond Like Carbon On Steel Using Plasma Argon Liqufied Petroleum Gas Mixing, International Conference on Science and Applied Science (ICSAS) 2018, AIP Conf. Proc 2014, 0200022-1-020022-9.
[18] Wahyu Anhar, Viktor Malau, Tjipto Sujitno, Effect of Deposition Time of Diamond Like Carbon films Syntthesized by DC Plasma Enhanced Chemical Vapor Deposition On AISI 410 Steel, Proceedings of The International Conference on Materials Science And Technology-ICMST 2014.
[19] Winda Sanni; Malau, Viktor; Iswanto, Priyo Tri; Sujitno, Title: Effect of Diamond-Like Carbon Coating On Corrosion Rate Of Machinery Steel HQ 805, AIP Conference Proceedings 1945, 020051 (2018).
Cite This Article
  • APA Style

    Tjipto Sujitno, Emy Mulyani, Suprapto, Wiwien Andriyanti, Didy Suharlan, et al. (2019). Effect of Diamond-Like Carbon Thin Film on the Fatigue Strength of AISI 4340 Steel. Advances in Materials, 8(1), 21-26. https://doi.org/10.11648/j.am.20190801.13

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    ACS Style

    Tjipto Sujitno; Emy Mulyani; Suprapto; Wiwien Andriyanti; Didy Suharlan, et al. Effect of Diamond-Like Carbon Thin Film on the Fatigue Strength of AISI 4340 Steel. Adv. Mater. 2019, 8(1), 21-26. doi: 10.11648/j.am.20190801.13

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    AMA Style

    Tjipto Sujitno, Emy Mulyani, Suprapto, Wiwien Andriyanti, Didy Suharlan, et al. Effect of Diamond-Like Carbon Thin Film on the Fatigue Strength of AISI 4340 Steel. Adv Mater. 2019;8(1):21-26. doi: 10.11648/j.am.20190801.13

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  • @article{10.11648/j.am.20190801.13,
      author = {Tjipto Sujitno and Emy Mulyani and Suprapto and Wiwien Andriyanti and Didy Suharlan and Viktor Malau},
      title = {Effect of Diamond-Like Carbon Thin Film on the Fatigue Strength of AISI 4340 Steel},
      journal = {Advances in Materials},
      volume = {8},
      number = {1},
      pages = {21-26},
      doi = {10.11648/j.am.20190801.13},
      url = {https://doi.org/10.11648/j.am.20190801.13},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.am.20190801.13},
      abstract = {AISI 4340 is known as super strength steel and widely applied in military equipment, aircraft components, automotive components, drilling device and so on because of its excellent behavior in wear, corrosion, fatigue, high temperature, and high-speed operating conditions. However, due to continuing work which reduced the performance of that component surface during their service life, an effort to improve the surface properties for a longer service life should be carried out. This paper presents the research result of the influence of diamond-like carbon coating deposited using home-made DC Chemical Vapor Deposition (DC-CVD) on the surface of AISI 4340 steel. As a carbon source, a mixture of argon (Ar) and methane (CH4) with a ratio of 24%: 76% was used in this experiment. The conditions of the experiment were 400°C of temperature at various gas pressures (1.2 mbar, 1.4 mbar, 1.6 mbar, 1.8 mbar, and 2.0 mbar) for 5 hours of coating time. Investigated surface properties are hardness, fatigue strength, and surface morphology. It was found that the optimum conditions in enhancing fatigue strength at 1.4 mbar of pressure. At these conditions, the fatigue strength increase from 401 MPa to 514 MPa, the microhardness increase from 327 VHN to 625 VHN. Based on surface morphology observation of the fracture surfaces, it shows that for raw material, an initiation crack starting from the surface. However, after being coated for 1.2 mbar, 1.4 mbar, and 1.6 mbar, the initial crack begins from the inside. The high hardness layer hinders the fatigue crack initiation.},
     year = {2019}
    }
    

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  • TY  - JOUR
    T1  - Effect of Diamond-Like Carbon Thin Film on the Fatigue Strength of AISI 4340 Steel
    AU  - Tjipto Sujitno
    AU  - Emy Mulyani
    AU  - Suprapto
    AU  - Wiwien Andriyanti
    AU  - Didy Suharlan
    AU  - Viktor Malau
    Y1  - 2019/03/12
    PY  - 2019
    N1  - https://doi.org/10.11648/j.am.20190801.13
    DO  - 10.11648/j.am.20190801.13
    T2  - Advances in Materials
    JF  - Advances in Materials
    JO  - Advances in Materials
    SP  - 21
    EP  - 26
    PB  - Science Publishing Group
    SN  - 2327-252X
    UR  - https://doi.org/10.11648/j.am.20190801.13
    AB  - AISI 4340 is known as super strength steel and widely applied in military equipment, aircraft components, automotive components, drilling device and so on because of its excellent behavior in wear, corrosion, fatigue, high temperature, and high-speed operating conditions. However, due to continuing work which reduced the performance of that component surface during their service life, an effort to improve the surface properties for a longer service life should be carried out. This paper presents the research result of the influence of diamond-like carbon coating deposited using home-made DC Chemical Vapor Deposition (DC-CVD) on the surface of AISI 4340 steel. As a carbon source, a mixture of argon (Ar) and methane (CH4) with a ratio of 24%: 76% was used in this experiment. The conditions of the experiment were 400°C of temperature at various gas pressures (1.2 mbar, 1.4 mbar, 1.6 mbar, 1.8 mbar, and 2.0 mbar) for 5 hours of coating time. Investigated surface properties are hardness, fatigue strength, and surface morphology. It was found that the optimum conditions in enhancing fatigue strength at 1.4 mbar of pressure. At these conditions, the fatigue strength increase from 401 MPa to 514 MPa, the microhardness increase from 327 VHN to 625 VHN. Based on surface morphology observation of the fracture surfaces, it shows that for raw material, an initiation crack starting from the surface. However, after being coated for 1.2 mbar, 1.4 mbar, and 1.6 mbar, the initial crack begins from the inside. The high hardness layer hinders the fatigue crack initiation.
    VL  - 8
    IS  - 1
    ER  - 

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Author Information
  • Particle Physics Department, Center for Accelerator Science and Technology, National Nuclear Energy Agency, Yogyakarta, Indonesia

  • Particle Physics Department, Center for Accelerator Science and Technology, National Nuclear Energy Agency, Yogyakarta, Indonesia

  • Particle Physics Department, Center for Accelerator Science and Technology, National Nuclear Energy Agency, Yogyakarta, Indonesia

  • Particle Physics Department, Center for Accelerator Science and Technology, National Nuclear Energy Agency, Yogyakarta, Indonesia

  • Mechanical Engineering Department, Gadjah Mada University, Yogyakarta, Indonesia

  • Mechanical Engineering Department, Gadjah Mada University, Yogyakarta, Indonesia

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