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Development of an Appropriate Clove Threshing Machine to Increase the Productivity of Clove Farmers in Munduk-Buleleng, Bali, Indonesia

Received: 2 October 2023    Accepted: 26 October 2023    Published: 9 November 2023
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Abstract

Clove plants are one of the agricultural commodities with high economic value. Good as spices, clove cigarette mixtures, ingredients for making medicines and ingredients for making essential oils. In the process of harvesting cloves, the process of separating clove flowers from their stalks still has many obstacles. The process currently carried out by farmers is by the manual method, namely by swiping clove flowers that are still integrated with the stalk into the palm of the farmer's hand. This process is time-consuming and can hurt the hands. If the process of separating clove flowers with their stalks is done at a slow tempo, it will harm farmers because if not dried immediately after picking it will reduce the quality of the cloves. For this reason, it is necessary to develop an appropriate clove threshing machine to increase the productivity of clove farmers. This research uses experimental methods in the form of making tools which include the stages of observation of needs, tool design, prototyping, trials, measurement of workload, production results and productivity. Workload is calculated based on the worker's pulse, production output is measured based on the output of threshed clove flowers, and labor productivity is calculated based on the ratio between output (production output) and input (workload) multiplied by his working time. The conclusion of the study showed that the designed clove threshing machine can speed up the process of separating clove flowers from their stalks compared to separating clove flowers from their stalks by manual method. The use of this clove threshing machine was able to reduce the workload on clove farmers by 11.8%, increase the production yield of threshing clove flowers by 324.6%, and increase the work productivity of clove farmers by 3 425.0%. It is recommended that clove flower growers should use ergonomic threshing machines in order to reduce workload and increase production yield and work productivity.

Published in American Journal of Science, Engineering and Technology (Volume 8, Issue 4)
DOI 10.11648/j.ajset.20230804.16
Page(s) 210-216
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Clove Threshing Machine, Appropriate Technology, Clove Farmer Productivity

References
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[2] I. Y. Prayogi, Sandra, and Y. Hendrawan, “Image classification of different clove (Syzygium aromaticum) quality using deep learning method with convolutional neural network algorithm,” IOP Conf. Ser. Earth Environ. Sci., vol. 905, no. 1, p. 12018, 2021.
[3] E. P. L. Kasper, “Design of systems for productivity and well being,” J. Appl. Ergon., vol. 45, no. 1, pp. 26–32, 2014.
[4] T. Budiyanto, M. Yusuf, and B. P. K. As’ari, “The Relationship Between Noise and Temperature to the Level of Work Fatigue in Workers in the Cutting Section,” Am. J. Sci. Eng. Technol., vol. 8, no. 3, pp. 141–145, 2023.
[5] I. G. B. Susana, “Ergonomic Hybrid Solar Dryer Improves Worker Performance and Quality of Anchovy in Banyubiru Jembrana Village. (Dissertation),” Udayana University, 2014.
[6] K. H. E. Kroemer and E. Grandjean, Fitting The Task To The Human, Fifth Editione A Textbook Of Occupational Ergonomics. London: CRC Press, 2009.
[7] A. Manuaba, “Total approach is a must for small and medium enterprises to attain sustainable working conditions and environment, with special reference to Bali, Indonesia,” Ind. Health, vol. 44, no. 1, pp. 22–26, 2006.
[8] A. Manuaba, “Accelerating OHS-Ergonomics Program By Integrating ’Built-In” Within The Industry’s Economic Development Scheme Is A Must-With Special Attention To Small And Medium Enteprises (SMEs),” in Proceedings the 21st Annual Conference of The Asia Pasific Occupational Safety & Health Organization, 2005.
[9] R. S. Bridger, Introduction to Ergonomics, 3rd Edition. London: Taylor & Francis, 2008.
[10] Robert L. Mott, Edward M. Vavrek, Jyhwen Wang. Machine Elements in Mechanical Design (What's New in Trades & Technology) 6th Edition. Pearson Publisher. 2017.
[11] N. Adiputra, “Pulse Rate and Its Use in Ergonomics,” Indonesians. J. Ergon., vol. 3, no. 1, pp. 1–6, 2002.
[12] A. A. N. B. Mulawarman, I. K. G. J. Suarbawa, and M. Yusuf, “Slice Tool Model Design Dynamo Drive Tempeh to Increase Work Productivity of Tempeh Chip Craperers,” On the. J. Appl. Sci. Res., vol. 8, no. 4, pp. 88–92, 2022.
[13] M. Yusuf, N. Adiputra, I. Dewa, P. Sutjana, and K. Tirtayasa, “The Improvement of Work Posture Using RULA (Rapid Upper Limb Assessment) Analysis to Decrease Subjective Disorders of Strawberry Farmers in Bali,” Int. Res. J. Eng. IT Sci. Res., vol. 2605, no. 9, pp. 4290–2016, 2016.
[14] I. K. G. J. Suarbawa, M. Arsawan, M. Yusuf, and I. M. Anom Santiana, “Improvement of environment and work posture through ergonomic approach to increase productivity of balinese kepeng coin workers in Kamasan village Klungkung Bali,” in Journal of Physics: Conference Series, 2018.
[15] M. Yusuf and N. Irwanti, “Implementation of 5S in the Pantry Housekeeping of Hotels to Increase Work Productivity,” in The First International Conference on Economics, Business and Social Humanities (ICONEBS 2020), 2020.
[16] M. Yusuf, W. D. Lokantara, I. M. A. Santiana, and I. W. Sudiasa, “The Effect of Overtime Work On Family Social Aspects,” in Proceedings of the International Conference on Science and Technology (ICST 2018), 2018, vol. 1, no. 13, pp. 500–503.
[17] I. M. A. Santiana and M. Yusuf, “Design of Arrangement of Working Time to Increase Productivity of the Workers by Using Flat Iron at Garment ‘A,’” Log. J. Ranc. Build and Tech., vol. 20, no. 1, pp. 35–39, 2020.
[18] K. A. Akbar, P. Try, P. Viwattanakulvanid, and K. Kallawicha, “Work-Related Musculoskeletal Disorders Among Farmers in the Southeast Asia Region: A Systematic Review,” Saf. Health Work, vol. 14, no. 3, pp. 243–249, 2023.
Cite This Article
  • APA Style

    Bagus Puspa Indra, I., Made Arsawan, I., Agung Ngurah Bagus Mulawarman, A., Ketut Gde Juli Suarbawa, I., Yusuf, M. (2023). Development of an Appropriate Clove Threshing Machine to Increase the Productivity of Clove Farmers in Munduk-Buleleng, Bali, Indonesia. American Journal of Science, Engineering and Technology, 8(4), 210-216. https://doi.org/10.11648/j.ajset.20230804.16

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    ACS Style

    Bagus Puspa Indra, I.; Made Arsawan, I.; Agung Ngurah Bagus Mulawarman, A.; Ketut Gde Juli Suarbawa, I.; Yusuf, M. Development of an Appropriate Clove Threshing Machine to Increase the Productivity of Clove Farmers in Munduk-Buleleng, Bali, Indonesia. Am. J. Sci. Eng. Technol. 2023, 8(4), 210-216. doi: 10.11648/j.ajset.20230804.16

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    AMA Style

    Bagus Puspa Indra I, Made Arsawan I, Agung Ngurah Bagus Mulawarman A, Ketut Gde Juli Suarbawa I, Yusuf M. Development of an Appropriate Clove Threshing Machine to Increase the Productivity of Clove Farmers in Munduk-Buleleng, Bali, Indonesia. Am J Sci Eng Technol. 2023;8(4):210-216. doi: 10.11648/j.ajset.20230804.16

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  • @article{10.11648/j.ajset.20230804.16,
      author = {Ida Bagus Puspa Indra and I Made Arsawan and Anak Agung Ngurah Bagus Mulawarman and I Ketut Gde Juli Suarbawa and M. Yusuf},
      title = {Development of an Appropriate Clove Threshing Machine to Increase the Productivity of Clove Farmers in Munduk-Buleleng, Bali, Indonesia},
      journal = {American Journal of Science, Engineering and Technology},
      volume = {8},
      number = {4},
      pages = {210-216},
      doi = {10.11648/j.ajset.20230804.16},
      url = {https://doi.org/10.11648/j.ajset.20230804.16},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajset.20230804.16},
      abstract = {Clove plants are one of the agricultural commodities with high economic value. Good as spices, clove cigarette mixtures, ingredients for making medicines and ingredients for making essential oils. In the process of harvesting cloves, the process of separating clove flowers from their stalks still has many obstacles. The process currently carried out by farmers is by the manual method, namely by swiping clove flowers that are still integrated with the stalk into the palm of the farmer's hand. This process is time-consuming and can hurt the hands. If the process of separating clove flowers with their stalks is done at a slow tempo, it will harm farmers because if not dried immediately after picking it will reduce the quality of the cloves. For this reason, it is necessary to develop an appropriate clove threshing machine to increase the productivity of clove farmers. This research uses experimental methods in the form of making tools which include the stages of observation of needs, tool design, prototyping, trials, measurement of workload, production results and productivity. Workload is calculated based on the worker's pulse, production output is measured based on the output of threshed clove flowers, and labor productivity is calculated based on the ratio between output (production output) and input (workload) multiplied by his working time. The conclusion of the study showed that the designed clove threshing machine can speed up the process of separating clove flowers from their stalks compared to separating clove flowers from their stalks by manual method. The use of this clove threshing machine was able to reduce the workload on clove farmers by 11.8%, increase the production yield of threshing clove flowers by 324.6%, and increase the work productivity of clove farmers by 3 425.0%. It is recommended that clove flower growers should use ergonomic threshing machines in order to reduce workload and increase production yield and work productivity.
    },
     year = {2023}
    }
    

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  • TY  - JOUR
    T1  - Development of an Appropriate Clove Threshing Machine to Increase the Productivity of Clove Farmers in Munduk-Buleleng, Bali, Indonesia
    AU  - Ida Bagus Puspa Indra
    AU  - I Made Arsawan
    AU  - Anak Agung Ngurah Bagus Mulawarman
    AU  - I Ketut Gde Juli Suarbawa
    AU  - M. Yusuf
    Y1  - 2023/11/09
    PY  - 2023
    N1  - https://doi.org/10.11648/j.ajset.20230804.16
    DO  - 10.11648/j.ajset.20230804.16
    T2  - American Journal of Science, Engineering and Technology
    JF  - American Journal of Science, Engineering and Technology
    JO  - American Journal of Science, Engineering and Technology
    SP  - 210
    EP  - 216
    PB  - Science Publishing Group
    SN  - 2578-8353
    UR  - https://doi.org/10.11648/j.ajset.20230804.16
    AB  - Clove plants are one of the agricultural commodities with high economic value. Good as spices, clove cigarette mixtures, ingredients for making medicines and ingredients for making essential oils. In the process of harvesting cloves, the process of separating clove flowers from their stalks still has many obstacles. The process currently carried out by farmers is by the manual method, namely by swiping clove flowers that are still integrated with the stalk into the palm of the farmer's hand. This process is time-consuming and can hurt the hands. If the process of separating clove flowers with their stalks is done at a slow tempo, it will harm farmers because if not dried immediately after picking it will reduce the quality of the cloves. For this reason, it is necessary to develop an appropriate clove threshing machine to increase the productivity of clove farmers. This research uses experimental methods in the form of making tools which include the stages of observation of needs, tool design, prototyping, trials, measurement of workload, production results and productivity. Workload is calculated based on the worker's pulse, production output is measured based on the output of threshed clove flowers, and labor productivity is calculated based on the ratio between output (production output) and input (workload) multiplied by his working time. The conclusion of the study showed that the designed clove threshing machine can speed up the process of separating clove flowers from their stalks compared to separating clove flowers from their stalks by manual method. The use of this clove threshing machine was able to reduce the workload on clove farmers by 11.8%, increase the production yield of threshing clove flowers by 324.6%, and increase the work productivity of clove farmers by 3 425.0%. It is recommended that clove flower growers should use ergonomic threshing machines in order to reduce workload and increase production yield and work productivity.
    
    VL  - 8
    IS  - 4
    ER  - 

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Author Information
  • Mechanical Engineering Department, Politeknik Negeri Bali, Denpasar, Indonesia

  • Mechanical Engineering Department, Politeknik Negeri Bali, Denpasar, Indonesia

  • Mechanical Engineering Department, Politeknik Negeri Bali, Denpasar, Indonesia

  • Mechanical Engineering Department, Politeknik Negeri Bali, Denpasar, Indonesia

  • Mechanical Engineering Department, Politeknik Negeri Bali, Denpasar, Indonesia

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