Research Article | | Peer-Reviewed

Mathematical Model of the Assembly Robot Performance in Automated Manufacturing

Received: 23 September 2025     Accepted: 5 October 2025     Published: 30 October 2025
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Abstract

Robot performance in automated manufacturing supports the competitive edge in manufacturing industries, enhancing customer sustainability and reducing operational costs. The robot cell controller must therefore optimize the operational tasks in the assembly of components or parts of the product to support automated manufacturing strategies for the manufacturing plant. This study proposes a Markov decision process model for robot performance in a steel assembly plant. The performance of the robot is characterized as a Markov chain, and its operational cost matrix represents the expected reward for the Markov decision process problem. This study utilized hourly data for two consecutive weeks. The principal challenge addressed focused on determining the best product assembly option to reduce the assembly expenses of the robot cell. We considered a multi-period planning horizon, where the optimal decision was determined for assembling or not assembling additional products based on the demand and availability of finished assembled products. The model was tested, and the results demonstrated the existence of an optimal state-dependent decision and assembly expenditure of managing the robot cell of the steel assembly plant. As a cost optimization strategy for managing robot cells, improved efficiency and resource utilization for assembled products were realized, supporting automated manufacturing initiatives of the steel assembly plant used in the case study.

Published in Mathematical Modelling and Applications (Volume 10, Issue 3)
DOI 10.11648/j.mma.20251003.12
Page(s) 49-58
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2025. Published by Science Publishing Group

Keywords

Automation, Manufacturing, Mathematical Model, Performance, Robot

References
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[9] Wilson, M. (2014). Implementation of robot systems: an introduction to robotics, automation, and successful systems integration in manufacturing. Butterworth-Heinemann.
[10] Nyori, G., K, Obonyo, P Advanced Manufacturing Technology Adoption in Manufacturing Companies in Kenya. World Academy of Science 2015, Engineering and Technology, Open Science Index 106, International Journal of Industrial and Manufacturing Engineering, 9(10), 3601-3613.
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  • APA Style

    Mubiru, K. P., Ssempijja, N. M. (2025). Mathematical Model of the Assembly Robot Performance in Automated Manufacturing. Mathematical Modelling and Applications, 10(3), 49-58. https://doi.org/10.11648/j.mma.20251003.12

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    ACS Style

    Mubiru, K. P.; Ssempijja, N. M. Mathematical Model of the Assembly Robot Performance in Automated Manufacturing. Math. Model. Appl. 2025, 10(3), 49-58. doi: 10.11648/j.mma.20251003.12

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    AMA Style

    Mubiru KP, Ssempijja NM. Mathematical Model of the Assembly Robot Performance in Automated Manufacturing. Math Model Appl. 2025;10(3):49-58. doi: 10.11648/j.mma.20251003.12

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  • @article{10.11648/j.mma.20251003.12,
      author = {Kizito Paul Mubiru and Nalubowa Maureen Ssempijja},
      title = {Mathematical Model of the Assembly Robot Performance in Automated Manufacturing
    },
      journal = {Mathematical Modelling and Applications},
      volume = {10},
      number = {3},
      pages = {49-58},
      doi = {10.11648/j.mma.20251003.12},
      url = {https://doi.org/10.11648/j.mma.20251003.12},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.mma.20251003.12},
      abstract = {Robot performance in automated manufacturing supports the competitive edge in manufacturing industries, enhancing customer sustainability and reducing operational costs. The robot cell controller must therefore optimize the operational tasks in the assembly of components or parts of the product to support automated manufacturing strategies for the manufacturing plant. This study proposes a Markov decision process model for robot performance in a steel assembly plant. The performance of the robot is characterized as a Markov chain, and its operational cost matrix represents the expected reward for the Markov decision process problem. This study utilized hourly data for two consecutive weeks. The principal challenge addressed focused on determining the best product assembly option to reduce the assembly expenses of the robot cell. We considered a multi-period planning horizon, where the optimal decision was determined for assembling or not assembling additional products based on the demand and availability of finished assembled products. The model was tested, and the results demonstrated the existence of an optimal state-dependent decision and assembly expenditure of managing the robot cell of the steel assembly plant. As a cost optimization strategy for managing robot cells, improved efficiency and resource utilization for assembled products were realized, supporting automated manufacturing initiatives of the steel assembly plant used in the case study.
    },
     year = {2025}
    }
    

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    T1  - Mathematical Model of the Assembly Robot Performance in Automated Manufacturing
    
    AU  - Kizito Paul Mubiru
    AU  - Nalubowa Maureen Ssempijja
    Y1  - 2025/10/30
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    N1  - https://doi.org/10.11648/j.mma.20251003.12
    DO  - 10.11648/j.mma.20251003.12
    T2  - Mathematical Modelling and Applications
    JF  - Mathematical Modelling and Applications
    JO  - Mathematical Modelling and Applications
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    EP  - 58
    PB  - Science Publishing Group
    SN  - 2575-1794
    UR  - https://doi.org/10.11648/j.mma.20251003.12
    AB  - Robot performance in automated manufacturing supports the competitive edge in manufacturing industries, enhancing customer sustainability and reducing operational costs. The robot cell controller must therefore optimize the operational tasks in the assembly of components or parts of the product to support automated manufacturing strategies for the manufacturing plant. This study proposes a Markov decision process model for robot performance in a steel assembly plant. The performance of the robot is characterized as a Markov chain, and its operational cost matrix represents the expected reward for the Markov decision process problem. This study utilized hourly data for two consecutive weeks. The principal challenge addressed focused on determining the best product assembly option to reduce the assembly expenses of the robot cell. We considered a multi-period planning horizon, where the optimal decision was determined for assembling or not assembling additional products based on the demand and availability of finished assembled products. The model was tested, and the results demonstrated the existence of an optimal state-dependent decision and assembly expenditure of managing the robot cell of the steel assembly plant. As a cost optimization strategy for managing robot cells, improved efficiency and resource utilization for assembled products were realized, supporting automated manufacturing initiatives of the steel assembly plant used in the case study.
    
    VL  - 10
    IS  - 3
    ER  - 

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