This paper presents a few relatively simple and transparent methods of material selection for a civil engineering structure in view of sustainability. It is addressed to practicing engineers, designers, production managers, other professionals and students intending to take account of sustainability when choosing the material for new structures or maintaining the existing structures. The presented methods are illustrated by a case study for a navigation lock gate. The materials that are currently applicable for this structure are: structural steel, stainless steel, aluminum, polymer composite, reinforced concrete and timber. Three most common sustainability criteria have been considered, which are: 1. Energy use, 2. Loads (pollutions) to the environment, 3. CO2 emissions (called also “carbon footprint”). In the current engineering practice, sustainability criteria and the related material choices are often prone to emotional reactions and driven by politicized or biased arguments. This paper aims to help engineers deal with this issue by focusing on verifiable aspects of sustainable construction. An attempt has been made to encourage critical approach and corrections in available databases for a better mach with the analyzed projects. The analysis covers the so-called “cradle to grave” life cycle, with some focus on manufacturing – the process that usually gives the highest environmental impact. The impact of less essential or less determined processes has been approximated, based on the authors’ experience in design and management of hydraulic structures. In order to quantify the required materials, conceptual designs of the lock gate have been developed in all materials. The structure type and sizes represent the medium-range of lock gate applications, which allows for general conclusions. Such conclusions must, however, take specific technological and other feasibility restraints into account.
| Published in | Journal of Civil, Construction and Environmental Engineering (Volume 10, Issue 5) |
| DOI | 10.11648/j.jccee.20251005.13 |
| Page(s) | 191-206 |
| Creative Commons |
This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited. |
| Copyright |
Copyright © The Author(s), 2025. Published by Science Publishing Group |
Sustainability, Environment, Material Choice, Energy, Pollution, CO2, Structural Engineering, Waterways, Navigation Lock
Lock chamber width: | 9.00 m |
Vessel draft + underkeel clearance: | 3.50 m |
Lock constant lift: | 3.00 m |
Type of lock gate: | miter gate |
Gate total height: | 7.00 m |
Gate freeboard: | 0.50 m |
Width between gate rotation axes: | 9.70 m |
Gate leaf system width: | 5.12 m |
Gate leaf total width: | 5.40 m |
Required gate service life: | 50 years |
Option no. | Material | EU material norm | US material norm |
|---|---|---|---|
1 | Structural steel | EN 10025, gr. S355 | ASTM A572, gr. 709 |
2 | Stainless steel | EN 10088, gr. 1.4306 | ASTM A240, gr. 316 |
3 | Aluminum | EN 755-2, AW-6061 | ASTM B221, 6061-T6 |
4 | Composite | FGRP (Fiberglass Reinforced Polyester) | |
5 | Reinforced concrete | EN 1992-1-1, class 50 or 60 | ACI 318, class 50 or 60 MPa |
6 | Hard timber | European oak or stronger | American oak or stronger |
Material | Condition | Used energy value (MJ/kg) | Product exergy value (MJ/kg) |
|---|---|---|---|
Structural steel (e.g. S235J0) | primary | 46 | 7 |
recycled | 36 | 7 | |
Stainless steel (e.g. AISI 316) | primary | 69 | 11 |
recycled | 54 | 11 | |
Aluminum (e.g. AlMgSi1) | primary | 149 | 33 |
recycled | 48 | 33 | |
Composite (FGRP) | primary | 33 | 6 |
recycled | not practiced | ||
Reinf. Concrete (B50 or B60) | primary | 24 | 4 |
recycled | not practiced | ||
Hard timber (oak or harder) | primary | 30 | 15 |
recycled | not practiced | ||
(1) Pollutant | Struct. steel Bst,i | Aluminum Bal,i | Composite Bcp,i2) | Concrete Bcr,i | Timber Btm,i | Threshold B0,i |
|---|---|---|---|---|---|---|
CO2 | 2.56 ·103 | 2.10 ·104 | 1.03 ·103 | 4.95 ·102 | 1.78 ·102 | 9.0 ·10-3 |
CO | 9.58 ·101 | 5.15 ·101 | 1.32 | 3.48 | 1.18 | 4.0 ·10-5 |
CH4 | 5.95 | 5.39 ·101 | 1.21 | 9.89 ·10-1 | 2.07 | 6.7 ·10-3 |
N2O | 3.70 ·10-2 | 2.94 ·10-1 | 4.80 ·10-3 | 1.51 ·10-2 | 1.25 10-3 | 1.0 ·10-7 |
PM Fe/Al3) | 4.40 ·10-1 | 1.65 | 1.05 ·10-1 | 7.50 ·10-2 | - | 1.0 ·10-7 |
PM Si/Ca/org3) | 4.20 ·10-2 | 2.70 ·10-1 | 5.05 ·10-1 | 5.88 ·10-1 | 1.35 10-1 | 3.0 ·10-7 |
SO2 | 3.28 | 1.27 ·101 | 2.51 ·10-3 | 2.80 ·10-1 | 1.10 10-1 | 1.2 ·10-6 |
NOx | 3.08 | 2.45 ·101 | 2.83 | 1.27 | 1.00 ·10-1 | 1.0 ·10-5 |
Styrene | - | - | 1.20 ·10-1 | - | - | 8.0 ·10-7 |
Pollutant | Struct. steel Bst,i | Aluminum Bal,i | Composite Bcp,i2) | Concrete Bcr,i | Timber Btm,i | Threshold B0,i |
|---|---|---|---|---|---|---|
Aluminum | 3.33·10-6 | 3.09 ·10-5 | 2.00 ·10-6 | 2.06 ·10-7 | - | 5.0 ·10-5 |
Ammonia | 4.58·10-3 | 4.23 ·10-2 | 1.10 ·10-3 | 2.38 ·10-4 | 9.16 ·10-4 | 2.2 ·10-3 |
Cadmium | 4.57 ·10-5 | 4.28 ·10-4 | 2.10 ·10-6 | 2.73 ·10-6 | 1.30 ·10-6 | 3.5 ·10-6 |
Copper | 1.96 ·10-8 | 1.82 ·10-7 | 7.90 ·10-4 | 0.99 ·10-9 | 6.50 ·10-5 | 2.0 ·10-4 |
Cyanide | 3.08 ·10-4 | 2.85 ·10-3 | 7.40 ·10-5 | 1.60 ·10-5 | - | 1.0 ·10-4 |
Fluoride | 1.03 ·10-1 | 6.49 ·10-3 | 2.00 ·10-4 | 3.51 ·10-3 | 5.20 ·10-6 | 1.5 ·10-3 |
Manganese | 6.07 ·10-6 | 5.64 ·10-5 | 3.60 ·10-6 | 3.79 ·10-7 | 1.04 ·10-6 | 5.0 ·10-5 |
Mercury | 1.57 ·10-4 | 1.45 ·10-3 | 7.00 ·10-7 | 7.53 ·10-6 | 6.00 ·10-9 | 5.0 ·10-6 |
Zinc | 1.98 | 5.44 ·10-2 | 1.40 ·10-3 | 1.69 ·10-1 | 6.00 ·10-4 | 5.0 ·10-3 |
Cobalt | 1.10 ·10-3 | 2.00 ·10-4 | 1.50 ·10-2 | 2.50 ·10-4 | 1.30 ·10-7 | 4.0 ·10-4 |
Greenhouse gas, GHG | Global warming potential, ω | |
|---|---|---|
CO2 | Carbon dioxide | 1 |
CH4 | Methane | 25 |
N2O | Nitrous oxide | 298 |
(2)
CVB | Commission of Navigation Managers, Netherlands |
FGPR | Fiberglass Reinforced Polymer |
FSC | Forest Stewardship Council |
GHG | Greenhouse Gas |
GWP | Global Warming Potential ω |
LCA | Life Cycle Analysis (or Assessment) |
LEED | Leadership in Energy and Environmental Design |
MJ | Mega-Joule (energy unit, 1 MJ ≈ 0.278 kWh) |
DMOW | Department of Mobility and Public Works, Belgium |
PEFC | Program for Endorsement of Forest Certification |
VNF | Voies Navigable de France |
WEF | World Economic Forum |
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APA Style
Daniel, R. A., Hermans, I. (2025). Towards Unbiased Environmental Material Selection for a Structure - Case Study of a Navigation Lock Gate. Journal of Civil, Construction and Environmental Engineering, 10(5), 191-206. https://doi.org/10.11648/j.jccee.20251005.13
ACS Style
Daniel, R. A.; Hermans, I. Towards Unbiased Environmental Material Selection for a Structure - Case Study of a Navigation Lock Gate. J. Civ. Constr. Environ. Eng. 2025, 10(5), 191-206. doi: 10.11648/j.jccee.20251005.13
@article{10.11648/j.jccee.20251005.13,
author = {Ryszard A. Daniel and Ivar Hermans},
title = {Towards Unbiased Environmental Material Selection for a Structure - Case Study of a Navigation Lock Gate
},
journal = {Journal of Civil, Construction and Environmental Engineering},
volume = {10},
number = {5},
pages = {191-206},
doi = {10.11648/j.jccee.20251005.13},
url = {https://doi.org/10.11648/j.jccee.20251005.13},
eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.jccee.20251005.13},
abstract = {This paper presents a few relatively simple and transparent methods of material selection for a civil engineering structure in view of sustainability. It is addressed to practicing engineers, designers, production managers, other professionals and students intending to take account of sustainability when choosing the material for new structures or maintaining the existing structures. The presented methods are illustrated by a case study for a navigation lock gate. The materials that are currently applicable for this structure are: structural steel, stainless steel, aluminum, polymer composite, reinforced concrete and timber. Three most common sustainability criteria have been considered, which are: 1. Energy use, 2. Loads (pollutions) to the environment, 3. CO2 emissions (called also “carbon footprint”). In the current engineering practice, sustainability criteria and the related material choices are often prone to emotional reactions and driven by politicized or biased arguments. This paper aims to help engineers deal with this issue by focusing on verifiable aspects of sustainable construction. An attempt has been made to encourage critical approach and corrections in available databases for a better mach with the analyzed projects. The analysis covers the so-called “cradle to grave” life cycle, with some focus on manufacturing – the process that usually gives the highest environmental impact. The impact of less essential or less determined processes has been approximated, based on the authors’ experience in design and management of hydraulic structures. In order to quantify the required materials, conceptual designs of the lock gate have been developed in all materials. The structure type and sizes represent the medium-range of lock gate applications, which allows for general conclusions. Such conclusions must, however, take specific technological and other feasibility restraints into account.
},
year = {2025}
}
TY - JOUR T1 - Towards Unbiased Environmental Material Selection for a Structure - Case Study of a Navigation Lock Gate AU - Ryszard A. Daniel AU - Ivar Hermans Y1 - 2025/10/27 PY - 2025 N1 - https://doi.org/10.11648/j.jccee.20251005.13 DO - 10.11648/j.jccee.20251005.13 T2 - Journal of Civil, Construction and Environmental Engineering JF - Journal of Civil, Construction and Environmental Engineering JO - Journal of Civil, Construction and Environmental Engineering SP - 191 EP - 206 PB - Science Publishing Group SN - 2637-3890 UR - https://doi.org/10.11648/j.jccee.20251005.13 AB - This paper presents a few relatively simple and transparent methods of material selection for a civil engineering structure in view of sustainability. It is addressed to practicing engineers, designers, production managers, other professionals and students intending to take account of sustainability when choosing the material for new structures or maintaining the existing structures. The presented methods are illustrated by a case study for a navigation lock gate. The materials that are currently applicable for this structure are: structural steel, stainless steel, aluminum, polymer composite, reinforced concrete and timber. Three most common sustainability criteria have been considered, which are: 1. Energy use, 2. Loads (pollutions) to the environment, 3. CO2 emissions (called also “carbon footprint”). In the current engineering practice, sustainability criteria and the related material choices are often prone to emotional reactions and driven by politicized or biased arguments. This paper aims to help engineers deal with this issue by focusing on verifiable aspects of sustainable construction. An attempt has been made to encourage critical approach and corrections in available databases for a better mach with the analyzed projects. The analysis covers the so-called “cradle to grave” life cycle, with some focus on manufacturing – the process that usually gives the highest environmental impact. The impact of less essential or less determined processes has been approximated, based on the authors’ experience in design and management of hydraulic structures. In order to quantify the required materials, conceptual designs of the lock gate have been developed in all materials. The structure type and sizes represent the medium-range of lock gate applications, which allows for general conclusions. Such conclusions must, however, take specific technological and other feasibility restraints into account. VL - 10 IS - 5 ER -