| Peer-Reviewed

Design of an Experimental Rig for Testing Multipurpose Blades

Received: 11 February 2016     Accepted: 28 February 2016     Published: 21 March 2016
Views:       Downloads:
Abstract

The design of experimental rig for testing multipurpose blades was done to come up with a good blade that would be suitable for the pulverization of oil palm fronds and reduce toque, noise and vibration and fuel consumption during field operations. A good consideration on the strength of soil and fronds was done during the design. Mild steel was chosen for the frame design. From the design, work done to till the soil was found to be 34785.5Nm, diameter of the shaft was calculated to be 30mm, power transmitted by the belt and pulley is 104.4KN which falls between 20-150Kw and belt type D was selected. Belt length was 1,071.3mm which is within the standard length of 3127mm and belt D3127-IS: 2494 was selected. The electric motor to drive the blades carrier considering the power transmitted a 3Hp was selected and a gear motor to drive the experimental rig 4Hp was selected. It is expected that it would guide the manufacturers and stake holders in the oil palm industry to adopt better tractor mounted Mulcher for discarding oil palm fronds waste.

Published in International Journal of Sustainable and Green Energy (Volume 5, Issue 2)
DOI 10.11648/j.ijrse.20160502.12
Page(s) 19-26
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2016. Published by Science Publishing Group

Keywords

Experimental Rig, Blades, Crop Residues, Fronds, Mulching

References
[1] Bundy, L., T. Andraski, and R. Wolkowski, Nitrogen credits in soybean-corn crop sequences on three soils. Agronomy journal, 1993. 85(5): p. 1061-1067.
[2] Rembon, F. and A. MacKenzie, Soybean nitrogen contribution to corn and residual nitrate under conventional tillage and no-till. Canadian journal of soil science, 1997. 77(4): p. 543-551.
[3] Shuit, S. H., et al., Oil palm biomass as a sustainable energy source: a Malaysian case study. Energy, 2009. 34(9): p. 1225-1235.
[4] Corley, R. and P. Tinker, The palm oil. World Agriculture Series, 2003.
[5] Corley, R. H. V. and P. Tinker, The oil palm. 2008: John Wiley & Sons.
[6] Yusoff, S., Renewable energy from palm oil–innovation on effective utilization of waste. Journal of cleaner production, 2006. 14(1): p. 87-93.
[7] Anderson, J. M., Eco-friendly approaches to sustainable palm oil production. J. Oil Palm Res., 2008: p. 127-142.
[8] Moradi, A., et al., Effect of four soil and water conservation practices on soil physical processes in a non-terraced oil palm plantation. Soil and Tillage Research, 2015. 145: p. 62-71.
[9] Chang, S. H., An overview of empty fruit bunch from oil palm as feedstock for bio-oil production. Biomass and Bioenergy, 2014. 62: p. 174-181.
[10] Abubakar, M. S. and Shittu, S. K, Determination of Physical and Mechanical Properties of a soil related to the Design of Tillage Implement. Proceedings of the 33rd National Conference and Annual General Meeting of the Nigerian Institution of Agricultural Engineers, 2012 33: p. 41-49.
[11] Chandon, K. and R. Kushwaha. Soil forces on deep tillage tools. in The AIC 2002 Meeting CSAE/SCGR program Saskatoon, Saskatchewan, Canada July. 2002.
[12] Grisso, R., M. Yasin, and M. Kocher, Tillage implement forces operating in silty clay loam. Transactions of the ASAE, 1996. 39(6): p. 1977-1982.
[13] McLaughlin, N., et al., Energy inputs for conservation and conventional primary tillage implements in a clay loam soil. Transactions of the ASABE, 2008. 51(4): p. 1153-1163.
[14] Naderloo, L., et al., Tillage depth and forward speed effects on draft of three primary tillage implements in clay loam soil. Journal of Food, Agriculture and Environment, 2009. 76(3): p. 382-385.
[15] Olatunji, O. and R. Davies, Effect of weight and draught on the performance of disc plough on sandy-loam soil. Research Journal of Applied Sciences, Engineering and Technology, 2009. 1(1): p. 22-26.
[16] Gill, W. R. and G. E. V. Berg, Soil dynamics in tillage and traction. 1967: Agricultural Research Service, US Department of Agriculture.
[17] Shen, J. and R. L. Kushwaha, Soil-machine interactions: a finite element perspective. 1998: Marcel Dekker Inc.
[18] Taniguchi, T., et al., Draft and Soil Manipulation by Amoldboard Plow under Different Forward Speed and Body Attachments. Transactions of the ASAE, 1999. 42(6): p. 1517.
[19] Yadav, B., I. Mani, and J. Panwar, Design of tool carrier for tillage studies of disc in field conditions. AGRICULTURAL MECHANIZATION IN ASIA AFRICA AND LATIN AMERICA, 2007. 38(2): p. 29.
[20] Khurmi, R. and J. Gupta, Theory of machines. 2005: S. Chand.
[21] Chan, Y. J., Variability of blade vibration in mistuned bladed discs. 2009, Department of Mechanical Engineering, Imperial College London.
[22] Naunheimer, H., et al., Automotive transmissions: fundamentals, selection, design and application. 2010: Springer Science & Business Media.
[23] Prabhakar, S., A. Sekhar, and A. Mohanty, Transient lateral analysis of a slant-cracked rotor passing through its flexural critical speed. Mechanism and machine theory, 2002. 37(9): p. 1007-1020.
[24] Kawalec, A., J. Wiktor, and D. Ceglarek, Comparative analysis of tooth-root strength using ISO and AGMA standards in spur and helical gears with FEM-based verification. Journal of Mechanical Design, 2006. 128(5): p. 1141-1158.
[25] Allen, S., Alfred, RH, and Herman, GL, Machine Design. Tata McGraw-Hill Publishing company Ltd. New Delhi, 2004 p. 101-127.
[26] Good, C. A., D. C. Viano, and J. L. Ronsky, Biomechanics of volunteers subject to loading by a motorized shoulder belt tensioner. Spine, 2008. 33(8): p. E225-E235.
Cite This Article
  • APA Style

    Bala Gambo Jahun, Fati Adamu Astapawa, Balogun Shuaibu Alani. (2016). Design of an Experimental Rig for Testing Multipurpose Blades. International Journal of Sustainable and Green Energy, 5(2), 19-26. https://doi.org/10.11648/j.ijrse.20160502.12

    Copy | Download

    ACS Style

    Bala Gambo Jahun; Fati Adamu Astapawa; Balogun Shuaibu Alani. Design of an Experimental Rig for Testing Multipurpose Blades. Int. J. Sustain. Green Energy 2016, 5(2), 19-26. doi: 10.11648/j.ijrse.20160502.12

    Copy | Download

    AMA Style

    Bala Gambo Jahun, Fati Adamu Astapawa, Balogun Shuaibu Alani. Design of an Experimental Rig for Testing Multipurpose Blades. Int J Sustain Green Energy. 2016;5(2):19-26. doi: 10.11648/j.ijrse.20160502.12

    Copy | Download

  • @article{10.11648/j.ijrse.20160502.12,
      author = {Bala Gambo Jahun and Fati Adamu Astapawa and Balogun Shuaibu Alani},
      title = {Design of an Experimental Rig for Testing Multipurpose Blades},
      journal = {International Journal of Sustainable and Green Energy},
      volume = {5},
      number = {2},
      pages = {19-26},
      doi = {10.11648/j.ijrse.20160502.12},
      url = {https://doi.org/10.11648/j.ijrse.20160502.12},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijrse.20160502.12},
      abstract = {The design of experimental rig for testing multipurpose blades was done to come up with a good blade that would be suitable for the pulverization of oil palm fronds and reduce toque, noise and vibration and fuel consumption during field operations. A good consideration on the strength of soil and fronds was done during the design. Mild steel was chosen for the frame design. From the design, work done to till the soil was found to be 34785.5Nm, diameter of the shaft was calculated to be 30mm, power transmitted by the belt and pulley is 104.4KN which falls between 20-150Kw and belt type D was selected. Belt length was 1,071.3mm which is within the standard length of 3127mm and belt D3127-IS: 2494 was selected. The electric motor to drive the blades carrier considering the power transmitted a 3Hp was selected and a gear motor to drive the experimental rig 4Hp was selected. It is expected that it would guide the manufacturers and stake holders in the oil palm industry to adopt better tractor mounted Mulcher for discarding oil palm fronds waste.},
     year = {2016}
    }
    

    Copy | Download

  • TY  - JOUR
    T1  - Design of an Experimental Rig for Testing Multipurpose Blades
    AU  - Bala Gambo Jahun
    AU  - Fati Adamu Astapawa
    AU  - Balogun Shuaibu Alani
    Y1  - 2016/03/21
    PY  - 2016
    N1  - https://doi.org/10.11648/j.ijrse.20160502.12
    DO  - 10.11648/j.ijrse.20160502.12
    T2  - International Journal of Sustainable and Green Energy
    JF  - International Journal of Sustainable and Green Energy
    JO  - International Journal of Sustainable and Green Energy
    SP  - 19
    EP  - 26
    PB  - Science Publishing Group
    SN  - 2575-1549
    UR  - https://doi.org/10.11648/j.ijrse.20160502.12
    AB  - The design of experimental rig for testing multipurpose blades was done to come up with a good blade that would be suitable for the pulverization of oil palm fronds and reduce toque, noise and vibration and fuel consumption during field operations. A good consideration on the strength of soil and fronds was done during the design. Mild steel was chosen for the frame design. From the design, work done to till the soil was found to be 34785.5Nm, diameter of the shaft was calculated to be 30mm, power transmitted by the belt and pulley is 104.4KN which falls between 20-150Kw and belt type D was selected. Belt length was 1,071.3mm which is within the standard length of 3127mm and belt D3127-IS: 2494 was selected. The electric motor to drive the blades carrier considering the power transmitted a 3Hp was selected and a gear motor to drive the experimental rig 4Hp was selected. It is expected that it would guide the manufacturers and stake holders in the oil palm industry to adopt better tractor mounted Mulcher for discarding oil palm fronds waste.
    VL  - 5
    IS  - 2
    ER  - 

    Copy | Download

Author Information
  • Department of Agricultural and Bioresource Engineering Abubakar Tafawa Balewa University, Bauchi, Nigeria

  • Department of Agricultural and Environmental Engineering, Modibbo Adama University of Technology, Yola, Nigeria

  • Department of Mechanical Engineering, Federal Polytechnic, Bauchi, Nigeria

  • Sections