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Cogenerations of Energy from Sugar Factory Bagasse

Received: 23 April 2013     Published: 2 May 2013
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Abstract

During sugar production, bagasse (waste) is produced which is used as energy resource in the sugar mill. Co-generation power plants using bagasse as the feedstock are attached to several sugar factories in Thailand. These produce steam and electricity for use in the sugar mills and also sell the excess power to the grid. Bagasse, being a by-product of sugar production as well as of biomass origin seems to be a suitable candidate for sustainable energy production. However the case is quite different in Shoa Sugar Factory, which suffers from lack of bagasse during stoppage of mill and as a matter of fact it is forced to cut trees of the surrounding to deliver it to its boilers during stoppage of mill. It is a crystal clear fact that cutting trees without replacement causes the desertification, which is currently the case in Shoa Sugar Factory. It is from this fact that the objectives of the research work emanate. The first part of the study deals with bagasse and its properties, this part of the study focuses on determining the quality and quantity of bagasse that has been used by the factory as a fuel for boilers with respect to the conventionally accepted standards. The outcome of the study indicates the bagasse produced by the factory fulfills all the requirements as a boiler fuel both in quality and quantity wise, during milling time and stoppage of mill without the supply of any additional fuel. The second part of the study focuses on the steam generation and utilization unit. The study conducted in the steam generation unit shows the steam generation unit (boilers) has very low efficiency (on average 56%) when compared to the minimum accepted efficiency of boiler that uses bagasse as a fuel (70 %). The low efficiency is manifested by large quantity of heat losses that should be transferred to steam. The investigation on the steam utilization unit shows it operates without problems. In general the outcome of the study proves that the low efficiency of the boiler resulted in shortage of surplus bagasse. The research output indicates existing surplus bagasse shortage can be solved by improving the efficiency of the steam generation unit. The proposed solutions to the problems are optimization of excess air supply in the combustion chambers, application of bagasse drying system, increasing the capacity of evaporators, efficient operations, maintenance of boilers and its accessories.

Published in American Journal of Energy Engineering (Volume 1, Issue 2)
DOI 10.11648/j.ajee.20130102.11
Page(s) 22-29
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2013. Published by Science Publishing Group

Keywords

Bagasse, Energy, Fuel, Heat

References
[1] Meade-Chen, Sugar cane Hand book, a manual for sugar cane manufacturer and their Chemists Tenth Edition, 1997.
[2] J.Maurice Peturau, By-Products of the cane sugar industry, an introduction to their industrial Utilization, third completely revised addition, Elsevier, Amsterdam-oxford Newyork-tokyo, 1989.
[3] E.Hugot, Hand Book of cane sugar engineering, third com-pletely revised,edition,ELSEVIER, Amstar Dam-oxford-New York-Tokyo, 1986.
[4] John Howard Payne, Cogeneration in the cane sugar industry, sugar series 12,Elsevier Amsterdam-oxford-New York-Tokyo, 1991
[5] RSTCA, Regional sugar cane Training center for Africa Training Manual, Mauritius, 2001.
[6] N.J.Themelis, P.A. Ulloa, Methane generation in landfills. Renewable Energy, 2007, 32 (7):1243–1257.
[7] Villanueva, H. Wenzel, Paper waste – recycling, incineration or land filling, A review of existing life cycle assessments. Waste Management, 2007, 27:29–46.
[8] R.P.Beeharry, Carbon balance of sugarcane bioenergy sys-tems. Biomass and Bioenergy, 2001, 20 (5):361–370.
[9] W.Chaya, S.H.Gheewala, Life cycle assessment of MSW-to-energy schemes in Thailand. Journal of Cleaner Production, 2007, 15(15):1463–1468.
[10] Eriksson, M.C. Reich, B.Frostell, A.Bjorklund, G. Assefa, J.O. Sundqvist, J.Granath, A.Baky, L.Thyselius, Municipal solid waste management from a systems perspective. Journal of Cleaner Production, 2005, 13 (3):241–252.
[11] M.Hauschild, H. Wenzel, Environmental Assessment of Products: Scientific Background, vol. 2. Chapman and Hall, London, UK, 1998.
[12] D.Janghathaikul, S.H. Gheewala, Environmental assessment of power generation from bagasse, 2005.
[13] Bhattacharyya, C.Subhes, Applied general equilibrium models for energy studies: a survey" Energy Economics, 1996, 18:145–164.
[14] Moreira, R.Jose, J. Goldemberg, The alcohol program" Energy Policy, 1999, 27:229–245.
[15] K.Deepchand, A Note on the Pyrolysis Behaviors of Sugar Cane Fibrous Products. Biological Wastes, 2007, 20:203-208.
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  • APA Style

    Assefa Alena, Omprakash Sahu. (2013). Cogenerations of Energy from Sugar Factory Bagasse. American Journal of Energy Engineering, 1(2), 22-29. https://doi.org/10.11648/j.ajee.20130102.11

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    ACS Style

    Assefa Alena; Omprakash Sahu. Cogenerations of Energy from Sugar Factory Bagasse. Am. J. Energy Eng. 2013, 1(2), 22-29. doi: 10.11648/j.ajee.20130102.11

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    AMA Style

    Assefa Alena, Omprakash Sahu. Cogenerations of Energy from Sugar Factory Bagasse. Am J Energy Eng. 2013;1(2):22-29. doi: 10.11648/j.ajee.20130102.11

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  • @article{10.11648/j.ajee.20130102.11,
      author = {Assefa Alena and Omprakash Sahu},
      title = {Cogenerations of Energy from Sugar Factory Bagasse},
      journal = {American Journal of Energy Engineering},
      volume = {1},
      number = {2},
      pages = {22-29},
      doi = {10.11648/j.ajee.20130102.11},
      url = {https://doi.org/10.11648/j.ajee.20130102.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajee.20130102.11},
      abstract = {During sugar production, bagasse (waste) is produced which is used as energy resource in the sugar mill. Co-generation power plants using bagasse as the feedstock are attached to several sugar factories in Thailand. These produce steam and electricity for use in the sugar mills and also sell the excess power to the grid. Bagasse, being a by-product of sugar production as well as of biomass origin seems to be a suitable candidate for sustainable energy production. However the case is quite different in Shoa Sugar Factory, which suffers from lack of bagasse during stoppage of mill and as a matter of fact it is forced to cut trees of the surrounding to deliver it to its boilers during stoppage of mill. It is a crystal clear fact that cutting trees without replacement causes the desertification, which is currently the case in Shoa Sugar Factory. It is from this fact that the objectives of the research work emanate. The first part of the study deals with bagasse and its properties, this part of the study focuses on determining the quality and quantity of bagasse that has been used by the factory as a fuel for boilers with respect to the conventionally accepted standards. The outcome of the study indicates the bagasse produced by the factory fulfills all the requirements as a boiler fuel both in quality and quantity wise, during milling time and stoppage of mill without the supply of any additional fuel. The second part of the study focuses on the steam generation and utilization unit. The study conducted in the steam generation unit shows the steam generation unit (boilers) has very low efficiency (on average 56%) when compared to the minimum accepted efficiency of boiler that uses bagasse as a fuel (70 %). The low efficiency is manifested by large quantity of heat losses that should be transferred to steam. The investigation on the steam utilization unit shows it operates without problems. In general the outcome of the study proves that the low efficiency of the boiler resulted in shortage of surplus bagasse. The research output indicates existing surplus bagasse shortage can be solved by improving the efficiency of the steam generation unit. The proposed solutions to the problems are optimization of excess air supply in the combustion chambers, application of bagasse drying system, increasing the capacity of evaporators, efficient operations, maintenance of boilers and its accessories.},
     year = {2013}
    }
    

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  • TY  - JOUR
    T1  - Cogenerations of Energy from Sugar Factory Bagasse
    AU  - Assefa Alena
    AU  - Omprakash Sahu
    Y1  - 2013/05/02
    PY  - 2013
    N1  - https://doi.org/10.11648/j.ajee.20130102.11
    DO  - 10.11648/j.ajee.20130102.11
    T2  - American Journal of Energy Engineering
    JF  - American Journal of Energy Engineering
    JO  - American Journal of Energy Engineering
    SP  - 22
    EP  - 29
    PB  - Science Publishing Group
    SN  - 2329-163X
    UR  - https://doi.org/10.11648/j.ajee.20130102.11
    AB  - During sugar production, bagasse (waste) is produced which is used as energy resource in the sugar mill. Co-generation power plants using bagasse as the feedstock are attached to several sugar factories in Thailand. These produce steam and electricity for use in the sugar mills and also sell the excess power to the grid. Bagasse, being a by-product of sugar production as well as of biomass origin seems to be a suitable candidate for sustainable energy production. However the case is quite different in Shoa Sugar Factory, which suffers from lack of bagasse during stoppage of mill and as a matter of fact it is forced to cut trees of the surrounding to deliver it to its boilers during stoppage of mill. It is a crystal clear fact that cutting trees without replacement causes the desertification, which is currently the case in Shoa Sugar Factory. It is from this fact that the objectives of the research work emanate. The first part of the study deals with bagasse and its properties, this part of the study focuses on determining the quality and quantity of bagasse that has been used by the factory as a fuel for boilers with respect to the conventionally accepted standards. The outcome of the study indicates the bagasse produced by the factory fulfills all the requirements as a boiler fuel both in quality and quantity wise, during milling time and stoppage of mill without the supply of any additional fuel. The second part of the study focuses on the steam generation and utilization unit. The study conducted in the steam generation unit shows the steam generation unit (boilers) has very low efficiency (on average 56%) when compared to the minimum accepted efficiency of boiler that uses bagasse as a fuel (70 %). The low efficiency is manifested by large quantity of heat losses that should be transferred to steam. The investigation on the steam utilization unit shows it operates without problems. In general the outcome of the study proves that the low efficiency of the boiler resulted in shortage of surplus bagasse. The research output indicates existing surplus bagasse shortage can be solved by improving the efficiency of the steam generation unit. The proposed solutions to the problems are optimization of excess air supply in the combustion chambers, application of bagasse drying system, increasing the capacity of evaporators, efficient operations, maintenance of boilers and its accessories.
    VL  - 1
    IS  - 2
    ER  - 

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Author Information
  • Department of Chemical Engineering, Wollo University, Kombolcha, South Wollo Ethiopia

  • Department of Chemical Engineering, Wollo University, Kombolcha, South Wollo Ethiopia

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