Design and Finite Elements Analysis of a Hydraulic Excavator’s Robot Arm System

Drissa Mohamed Malo; Erol Uzal; Sagnaba Soulama; Abdou-Salam Ganame

doi:doi:10.11648/j.ajma.20190703.11

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Design and Finite Elements Analysis of a Hydraulic Excavator’s Robot Arm System

Drissa Mohamed Malo, Erol Uzal, Sagnaba Soulama, Abdou-Salam Ganame

Published in American Journal of Mechanics and Applications (Volume 7, Issue 3)

Received: 3 June 2019 Accepted: 15 July 2019 Published: 31 July 2019

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Abstract

Rapid growth of mining, construction and industrial activities is supported by automated high-performance machineries with sophisticated mechanism like hydraulic excavators. In this research paper, studies and researches have been carried out on the boom-arm-bucket robot system of a hydraulic excavator used especially on industrial, construction and mining sites. These studies provide general information about the technical specifications of this system. In order to improve the system’s performances, finite elements stress analyses have been carried out. The studies begin with the design of the system using CAD (Computer Aided Design) software. Then a static force analysis of each component has been performed to determine the forces applied on them. The drawings were transferred to the finite element stress analysis software and all required steps for the analysis have been executed. The results obtained from the finite elements analysis revealed that the designed components were safe and subject to stress far below the assigned material’s yield strength. However, the components were heavy and their weight could have been a disadvantage to their use. Design modifications have been performed in order lighten the components and at the same time to decrease their fabrication cost by decreasing the components thickness and changing the assigned material. These modifications also helped to improve their mobility.

Published in	American Journal of Mechanics and Applications (Volume 7, Issue 3)
DOI	10.11648/j.ajma.20190703.11
Page(s)	35-44
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Excavator, Finite Element Stress Analysis, Modeling, Optimization, Robot Arm

References

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[5]	Saeed, M. (2007) Finite element analysis, theory and application with ANSYS. 3rd ed. USA: Prentice Hall.
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[7]	Ilias, N. and Kleopatra, P. A. (2016) Thematic Review of the Main Research on Construction Equipment over Recent Years. Periodica Polytechnica Architecture, 47, 110-118.
[8]	Caiyuan, X. and Zhang, G. (2015) Modal Analysis on Working Equipment of Hydraulic Excavator. The Open Mechanical Engineering Journal, 9, 173-180.
[9]	Sarode, R. B. and Sarawade, S. S. (2016) Structural Optimization of Excavator Bucket Link. IOSR Journal of Mechanical & Civil Engineering, 2320-334X, 10-16.
[10]	Bhaveshkumar, P. P. and Prajapati, J. M. (2011) A Review on FEA and Optimization of Backhoe Attachment in Hydraulic Excavator. Int J Chem Eng Appl, 5, 505-511.
[11]	Venkata, A. R. and Hari, B. U. (2017) Optimal Design and Analysis of Twin Shaft Shredder. International Journal of research and innovation, 5, 805-813.
[12]	Babu, A. M. (2015) Static Force Analysis of Mini Hydraulic Backhoe Excavator and Evaluation of Bucket Capacity, Digging Force Calculations. Int J Eng Res Appl, 2248-9622, 25-32.
[13]	Sarode, R. B. and Sarawade, S. S. (2017) Topology Optimization of Excavator Bucket Link. IOSR Journal of Mechanical & Civil Engineering, 2320-334X, 12-26.
[14]	Gui, J. Z., Cai, Y. X., You, Y. M., et al. (2013) Finite element analysis of working device for hydraulic excavator. J Chem Pharm Res, 5 (12), 123-128.
[15]	Bende, S. B. and Awate, N. P. (2013) Computer Aided Design of Excavator Arm: Fem Approach. https://pdfs.semanticscholar.org/02c2/44708f35b4b0c3afa9bc4146a8eed9d3a778. pdf.
[16]	Dhawalel, R. M. and Wagh, S. R. (2014) Finite Element Analysis of Components of Excavator Arm—A Review. International Journal of Mechanical Engineering and Robotics Research, 2, 340-346.
[17]	Sekhar, B. S. and Venu, Y. (2014) Design optimization of excavator bucket using Finite Element Method. International Journal of Research and Innovation, 1, 76-84.
[18]	Mitrev, R., Gruychev, R. and Pobegailo, P. (2011) CAD/CAE Investigation of a Large Hydraulic Мining Excavator. Machine Design, 1, 17-22.

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APA Style

Drissa Mohamed Malo, Erol Uzal, Sagnaba Soulama, Abdou-Salam Ganame. (2019). Design and Finite Elements Analysis of a Hydraulic Excavator’s Robot Arm System. American Journal of Mechanics and Applications, 7(3), 35-44. https://doi.org/10.11648/j.ajma.20190703.11

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ACS Style

Drissa Mohamed Malo; Erol Uzal; Sagnaba Soulama; Abdou-Salam Ganame. Design and Finite Elements Analysis of a Hydraulic Excavator’s Robot Arm System. Am. J. Mech. Appl. 2019, 7(3), 35-44. doi: 10.11648/j.ajma.20190703.11

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AMA Style

Drissa Mohamed Malo, Erol Uzal, Sagnaba Soulama, Abdou-Salam Ganame. Design and Finite Elements Analysis of a Hydraulic Excavator’s Robot Arm System. Am J Mech Appl. 2019;7(3):35-44. doi: 10.11648/j.ajma.20190703.11

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@article{10.11648/j.ajma.20190703.11,
  author = {Drissa Mohamed Malo and Erol Uzal and Sagnaba Soulama and Abdou-Salam Ganame},
  title = {Design and Finite Elements Analysis of a Hydraulic Excavator’s Robot Arm System},
  journal = {American Journal of Mechanics and Applications},
  volume = {7},
  number = {3},
  pages = {35-44},
  doi = {10.11648/j.ajma.20190703.11},
  url = {https://doi.org/10.11648/j.ajma.20190703.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajma.20190703.11},
  abstract = {Rapid growth of mining, construction and industrial activities is supported by automated high-performance machineries with sophisticated mechanism like hydraulic excavators. In this research paper, studies and researches have been carried out on the boom-arm-bucket robot system of a hydraulic excavator used especially on industrial, construction and mining sites. These studies provide general information about the technical specifications of this system. In order to improve the system’s performances, finite elements stress analyses have been carried out. The studies begin with the design of the system using CAD (Computer Aided Design) software. Then a static force analysis of each component has been performed to determine the forces applied on them. The drawings were transferred to the finite element stress analysis software and all required steps for the analysis have been executed. The results obtained from the finite elements analysis revealed that the designed components were safe and subject to stress far below the assigned material’s yield strength. However, the components were heavy and their weight could have been a disadvantage to their use. Design modifications have been performed in order lighten the components and at the same time to decrease their fabrication cost by decreasing the components thickness and changing the assigned material. These modifications also helped to improve their mobility.},
 year = {2019}
}

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TY - JOUR
T1 - Design and Finite Elements Analysis of a Hydraulic Excavator’s Robot Arm System
AU - Drissa Mohamed Malo
AU - Erol Uzal
AU - Sagnaba Soulama
AU - Abdou-Salam Ganame
Y1 - 2019/07/31
PY - 2019
N1 - https://doi.org/10.11648/j.ajma.20190703.11
DO - 10.11648/j.ajma.20190703.11
T2 - American Journal of Mechanics and Applications
JF - American Journal of Mechanics and Applications
JO - American Journal of Mechanics and Applications
SP - 35
EP - 44
PB - Science Publishing Group
SN - 2376-6131
UR - https://doi.org/10.11648/j.ajma.20190703.11
AB - Rapid growth of mining, construction and industrial activities is supported by automated high-performance machineries with sophisticated mechanism like hydraulic excavators. In this research paper, studies and researches have been carried out on the boom-arm-bucket robot system of a hydraulic excavator used especially on industrial, construction and mining sites. These studies provide general information about the technical specifications of this system. In order to improve the system’s performances, finite elements stress analyses have been carried out. The studies begin with the design of the system using CAD (Computer Aided Design) software. Then a static force analysis of each component has been performed to determine the forces applied on them. The drawings were transferred to the finite element stress analysis software and all required steps for the analysis have been executed. The results obtained from the finite elements analysis revealed that the designed components were safe and subject to stress far below the assigned material’s yield strength. However, the components were heavy and their weight could have been a disadvantage to their use. Design modifications have been performed in order lighten the components and at the same time to decrease their fabrication cost by decreasing the components thickness and changing the assigned material. These modifications also helped to improve their mobility.
VL - 7
IS - 3
ER -

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Author Information

Drissa Mohamed Malo

Mechanical Engineering Department, Faculty of Engineering, Istanbul University, Istanbul, Turkey
Erol Uzal

Mechanical Engineering Department, Faculty of Engineering, Istanbul University, Istanbul, Turkey
Sagnaba Soulama

Mechanical Engineering Department, Institute of Technology, Nazi Boni University, Bobo-Dioulasso, Burkina Faso
Abdou-Salam Ganame

Electrical Engineering Department, Institute of Technology, Nazi Boni University, Bobo-Dioulasso, Burkina Faso

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Plain Text BibTeX RIS

APA Style

Drissa Mohamed Malo, Erol Uzal, Sagnaba Soulama, Abdou-Salam Ganame. (2019). Design and Finite Elements Analysis of a Hydraulic Excavator’s Robot Arm System. American Journal of Mechanics and Applications, 7(3), 35-44. https://doi.org/10.11648/j.ajma.20190703.11

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ACS Style

Drissa Mohamed Malo; Erol Uzal; Sagnaba Soulama; Abdou-Salam Ganame. Design and Finite Elements Analysis of a Hydraulic Excavator’s Robot Arm System. Am. J. Mech. Appl. 2019, 7(3), 35-44. doi: 10.11648/j.ajma.20190703.11

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AMA Style

Drissa Mohamed Malo, Erol Uzal, Sagnaba Soulama, Abdou-Salam Ganame. Design and Finite Elements Analysis of a Hydraulic Excavator’s Robot Arm System. Am J Mech Appl. 2019;7(3):35-44. doi: 10.11648/j.ajma.20190703.11

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@article{10.11648/j.ajma.20190703.11,
  author = {Drissa Mohamed Malo and Erol Uzal and Sagnaba Soulama and Abdou-Salam Ganame},
  title = {Design and Finite Elements Analysis of a Hydraulic Excavator’s Robot Arm System},
  journal = {American Journal of Mechanics and Applications},
  volume = {7},
  number = {3},
  pages = {35-44},
  doi = {10.11648/j.ajma.20190703.11},
  url = {https://doi.org/10.11648/j.ajma.20190703.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajma.20190703.11},
  abstract = {Rapid growth of mining, construction and industrial activities is supported by automated high-performance machineries with sophisticated mechanism like hydraulic excavators. In this research paper, studies and researches have been carried out on the boom-arm-bucket robot system of a hydraulic excavator used especially on industrial, construction and mining sites. These studies provide general information about the technical specifications of this system. In order to improve the system’s performances, finite elements stress analyses have been carried out. The studies begin with the design of the system using CAD (Computer Aided Design) software. Then a static force analysis of each component has been performed to determine the forces applied on them. The drawings were transferred to the finite element stress analysis software and all required steps for the analysis have been executed. The results obtained from the finite elements analysis revealed that the designed components were safe and subject to stress far below the assigned material’s yield strength. However, the components were heavy and their weight could have been a disadvantage to their use. Design modifications have been performed in order lighten the components and at the same time to decrease their fabrication cost by decreasing the components thickness and changing the assigned material. These modifications also helped to improve their mobility.},
 year = {2019}
}

Copy | Download