The Effect of the Cutting Depth of the Tool Friction Stir Process on the Mechanical Properties and Microstructures of Aluminium Alloy 6061-T6

Emad Toma Bane Karash; Saeed Rajab Yassen; Mohammed Taqi Elias Qasim

doi:doi:10.11648/j.ajma.20150305.11

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The Effect of the Cutting Depth of the Tool Friction Stir Process on the Mechanical Properties and Microstructures of Aluminium Alloy 6061-T6

Emad Toma Bane Karash, Saeed Rajab Yassen, Mohammed Taqi Elias Qasim

Published in American Journal of Mechanics and Applications (Volume 3, Issue 5)

Received: 2 January 2016 Accepted: 12 January 2016 Published: 25 January 2016

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Abstract

In this study, friction stir process (FSP) is used to enhance surface properties of the AA6061-T6 alloy. Friction stir process tool travel and rotation speeds effects on the surface topography, hardness, tension mechanical properties and microstructures of Aluminum alloy were studied. The cylindrical tool without pin diameter (20 mm), tool rotational speed (800 rpm) and travel speed (60 rpm) used in all friction stir processes (FSW) in this study. The test results and analysis of the current study indicated that the hardness increases with the cutting depth in the mixing friction processes. The crystal structure analysis revealed that the hardness increased in the case of two stages twice the case of one stage. It was also noted that the size of the engineering flaws granules became smaller and the size of these granules increased with the cutting depth. In addition, the ratio of granules size and the friction in the case of two stages was twice the case of one stage.

Published in	American Journal of Mechanics and Applications (Volume 3, Issue 5)
DOI	10.11648/j.ajma.20150305.11
Page(s)	33-41
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Aluminum Alloys, Friction Stir Process, Hardness, Rotational Speeds, Travel Speeds, Tensile Strength

References

[1]	P. Suresh Babu., M. Lakshman Rao and T. Rammohan. Study of Tool Geometry in Friction Stir Welding Applications, International Journal of Technology, Vol.3, No. 2, 2011, pp. 15-18.
[2]	Z. Y. Ma and R. S. Mishra. Friction Stir Welding and Processing, Materials Science and Engineering R, Vol. 50, 2005, pp. 1–78.
[3]	Mahoney W., Mishra R., Murray S., "Friction Stir Welding and Processing", ASM International, USA, 2007.
[4]	N. Sun, D. Apelian, “Microstructural Modification of A206 Aluminum Via Friction Stir Processing”, Material Science Forum, Vol. 618-619, 2009, pp. 361-364.
[5]	L.B. Johannes and R.S. Mishra. Multiple Passes of Friction Stir Processing for the Creation of Superplastic 7075 Aluminum, Materials Science and Engineering A, Vol.464, 2007, pp. 255-260.
[6]	K. Surekha, B.S. Murty, K. Prasad Rao. Effect of Processing Parameters on the Corrosion Behavior of Friction Stir processed AA2219 Aluminum Alloy, Solid State Sciences, Vol. 11, 2009, pp. 907-917.
[7]	B. Zahmatkesh, M.H. Enayati and F. Karimzadeh. Tribological and Microstructural Evaluation of Friction Stir Processed Al2024 Alloy, Materials and Design, Vol. 31, 2010, pp. 4891–4896.
[8]	Ehab A. El-Dana, Magdy M. El-Rayes, and Mahmoud S. Soliman. Friction Stir Processing: An Effective Technique to Refine Grain Structure and Enhance Ductility, Materials and Design, Vol. 31, 2010, pp. 1231–1236.
[9]	L. Karthikeyan and V.S. Senthil Kumar. Relationship Between Process Parameters and Mechanical Properties of Friction Stir Processed M6063-T6 Aluminum Alloy, Materials and Design, Vol. 32, 2011, pp. 3085–3091.
[10]	Mishra R., Murray S., Mahoney W. Friction Stir Welding and Processing, ASM International, USA, 2007.
[11]	ASTM E 3 – 01. Standard Guide for Preparation of Metallographic Specimens, USA, 200.

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APA Style

Emad Toma Bane Karash, Saeed Rajab Yassen, Mohammed Taqi Elias Qasim. (2016). The Effect of the Cutting Depth of the Tool Friction Stir Process on the Mechanical Properties and Microstructures of Aluminium Alloy 6061-T6. American Journal of Mechanics and Applications, 3(5), 33-41. https://doi.org/10.11648/j.ajma.20150305.11

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ACS Style

Emad Toma Bane Karash; Saeed Rajab Yassen; Mohammed Taqi Elias Qasim. The Effect of the Cutting Depth of the Tool Friction Stir Process on the Mechanical Properties and Microstructures of Aluminium Alloy 6061-T6. Am. J. Mech. Appl. 2016, 3(5), 33-41. doi: 10.11648/j.ajma.20150305.11

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AMA Style

Emad Toma Bane Karash, Saeed Rajab Yassen, Mohammed Taqi Elias Qasim. The Effect of the Cutting Depth of the Tool Friction Stir Process on the Mechanical Properties and Microstructures of Aluminium Alloy 6061-T6. Am J Mech Appl. 2016;3(5):33-41. doi: 10.11648/j.ajma.20150305.11

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@article{10.11648/j.ajma.20150305.11,
  author = {Emad Toma Bane Karash and Saeed Rajab Yassen and Mohammed Taqi Elias Qasim},
  title = {The Effect of the Cutting Depth of the Tool Friction Stir Process on the Mechanical Properties and Microstructures of Aluminium Alloy 6061-T6},
  journal = {American Journal of Mechanics and Applications},
  volume = {3},
  number = {5},
  pages = {33-41},
  doi = {10.11648/j.ajma.20150305.11},
  url = {https://doi.org/10.11648/j.ajma.20150305.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajma.20150305.11},
  abstract = {In this study, friction stir process (FSP) is used to enhance surface properties of the AA6061-T6 alloy. Friction stir process tool travel and rotation speeds effects on the surface topography, hardness, tension mechanical properties and microstructures of Aluminum alloy were studied. The cylindrical tool without pin diameter (20 mm), tool rotational speed (800 rpm) and travel speed (60 rpm) used in all friction stir processes (FSW) in this study. The test results and analysis of the current study indicated that the hardness increases with the cutting depth in the mixing friction processes. The crystal structure analysis revealed that the hardness increased in the case of two stages twice the case of one stage. It was also noted that the size of the engineering flaws granules became smaller and the size of these granules increased with the cutting depth. In addition, the ratio of granules size and the friction in the case of two stages was twice the case of one stage.},
 year = {2016}
}

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TY  - JOUR
T1  - The Effect of the Cutting Depth of the Tool Friction Stir Process on the Mechanical Properties and Microstructures of Aluminium Alloy 6061-T6
AU  - Emad Toma Bane Karash
AU  - Saeed Rajab Yassen
AU  - Mohammed Taqi Elias Qasim
Y1  - 2016/01/25
PY  - 2016
N1  - https://doi.org/10.11648/j.ajma.20150305.11
DO  - 10.11648/j.ajma.20150305.11
T2  - American Journal of Mechanics and Applications
JF  - American Journal of Mechanics and Applications
JO  - American Journal of Mechanics and Applications
SP  - 33
EP  - 41
PB  - Science Publishing Group
SN  - 2376-6131
UR  - https://doi.org/10.11648/j.ajma.20150305.11
AB  - In this study, friction stir process (FSP) is used to enhance surface properties of the AA6061-T6 alloy. Friction stir process tool travel and rotation speeds effects on the surface topography, hardness, tension mechanical properties and microstructures of Aluminum alloy were studied. The cylindrical tool without pin diameter (20 mm), tool rotational speed (800 rpm) and travel speed (60 rpm) used in all friction stir processes (FSW) in this study. The test results and analysis of the current study indicated that the hardness increases with the cutting depth in the mixing friction processes. The crystal structure analysis revealed that the hardness increased in the case of two stages twice the case of one stage. It was also noted that the size of the engineering flaws granules became smaller and the size of these granules increased with the cutting depth. In addition, the ratio of granules size and the friction in the case of two stages was twice the case of one stage.
VL  - 3
IS  - 5
ER  -

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Author Information

Emad Toma Bane Karash

Department of Machines, Mosul Technical Institute, Northern Technical University, Erbil, Iraq
Saeed Rajab Yassen

Department of Mechanical Engineering, College of Engineering, University of Salahaddin, Erbil, Iraq
Mohammed Taqi Elias Qasim

Department of Manufacturing Metallurgy, Mosul Technical Institute, Northern Technical University, Erbil, Iraq

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Plain Text BibTeX RIS

APA Style

Emad Toma Bane Karash, Saeed Rajab Yassen, Mohammed Taqi Elias Qasim. (2016). The Effect of the Cutting Depth of the Tool Friction Stir Process on the Mechanical Properties and Microstructures of Aluminium Alloy 6061-T6. American Journal of Mechanics and Applications, 3(5), 33-41. https://doi.org/10.11648/j.ajma.20150305.11

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ACS Style

Emad Toma Bane Karash; Saeed Rajab Yassen; Mohammed Taqi Elias Qasim. The Effect of the Cutting Depth of the Tool Friction Stir Process on the Mechanical Properties and Microstructures of Aluminium Alloy 6061-T6. Am. J. Mech. Appl. 2016, 3(5), 33-41. doi: 10.11648/j.ajma.20150305.11

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AMA Style

Emad Toma Bane Karash, Saeed Rajab Yassen, Mohammed Taqi Elias Qasim. The Effect of the Cutting Depth of the Tool Friction Stir Process on the Mechanical Properties and Microstructures of Aluminium Alloy 6061-T6. Am J Mech Appl. 2016;3(5):33-41. doi: 10.11648/j.ajma.20150305.11

Copy | Download

@article{10.11648/j.ajma.20150305.11,
  author = {Emad Toma Bane Karash and Saeed Rajab Yassen and Mohammed Taqi Elias Qasim},
  title = {The Effect of the Cutting Depth of the Tool Friction Stir Process on the Mechanical Properties and Microstructures of Aluminium Alloy 6061-T6},
  journal = {American Journal of Mechanics and Applications},
  volume = {3},
  number = {5},
  pages = {33-41},
  doi = {10.11648/j.ajma.20150305.11},
  url = {https://doi.org/10.11648/j.ajma.20150305.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajma.20150305.11},
  abstract = {In this study, friction stir process (FSP) is used to enhance surface properties of the AA6061-T6 alloy. Friction stir process tool travel and rotation speeds effects on the surface topography, hardness, tension mechanical properties and microstructures of Aluminum alloy were studied. The cylindrical tool without pin diameter (20 mm), tool rotational speed (800 rpm) and travel speed (60 rpm) used in all friction stir processes (FSW) in this study. The test results and analysis of the current study indicated that the hardness increases with the cutting depth in the mixing friction processes. The crystal structure analysis revealed that the hardness increased in the case of two stages twice the case of one stage. It was also noted that the size of the engineering flaws granules became smaller and the size of these granules increased with the cutting depth. In addition, the ratio of granules size and the friction in the case of two stages was twice the case of one stage.},
 year = {2016}
}

Copy | Download

TY  - JOUR
T1  - The Effect of the Cutting Depth of the Tool Friction Stir Process on the Mechanical Properties and Microstructures of Aluminium Alloy 6061-T6
AU  - Emad Toma Bane Karash
AU  - Saeed Rajab Yassen
AU  - Mohammed Taqi Elias Qasim
Y1  - 2016/01/25
PY  - 2016
N1  - https://doi.org/10.11648/j.ajma.20150305.11
DO  - 10.11648/j.ajma.20150305.11
T2  - American Journal of Mechanics and Applications
JF  - American Journal of Mechanics and Applications
JO  - American Journal of Mechanics and Applications
SP  - 33
EP  - 41
PB  - Science Publishing Group
SN  - 2376-6131
UR  - https://doi.org/10.11648/j.ajma.20150305.11
AB  - In this study, friction stir process (FSP) is used to enhance surface properties of the AA6061-T6 alloy. Friction stir process tool travel and rotation speeds effects on the surface topography, hardness, tension mechanical properties and microstructures of Aluminum alloy were studied. The cylindrical tool without pin diameter (20 mm), tool rotational speed (800 rpm) and travel speed (60 rpm) used in all friction stir processes (FSW) in this study. The test results and analysis of the current study indicated that the hardness increases with the cutting depth in the mixing friction processes. The crystal structure analysis revealed that the hardness increased in the case of two stages twice the case of one stage. It was also noted that the size of the engineering flaws granules became smaller and the size of these granules increased with the cutting depth. In addition, the ratio of granules size and the friction in the case of two stages was twice the case of one stage.
VL  - 3
IS  - 5
ER  -

Copy | Download