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Effect of Post Treatment in Argon Environment of Plasma Nitrided Local Disc Brake

Received: 15 January 2019    Accepted: 20 February 2019    Published: 12 March 2019
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Abstract

Plasma nitriding (also known as ion nitriding, plasma ion nitriding, or glow-discharge nitriding) is a method of surface hardening using glow-discharge technology to introduce nascent (elemental) nitrogen to the surface of a metal part subsequent diffusion into the material. Because of the formation of high compressive residual stresses in the case region, increasing surface hardness and depth parameters cause remarkable improvement in the mechanical properties of steels. In this study, the properties of a nitrided local disc brake were investigated. For that purpose, the material was nitrided at 400°C of temperature, 1.6 mbar of pressure, and 4 hours of time then followed by post-treatment in Argon (Ar) environment for various of holding time such as 10, 20, 30, 40, and 50 minutes. At these conditions the hardness increased in the range 123.1 - 223.3 VHN, the wear rate decreased in the range 21.7 × 10-9 - 3.1 × 10-9 mm3/mm kg, while before being nitrided the hardness and the wear rates were 113.5 VHN and 22.8 × 10-9 mm3/mm kg, respectively. The optimum condition for holding time during post treatments was 20 minutes. Besides that, the effect of various of N2: Ar mixture such as 90%: 10%, 80%: 20%, 70%: 30%, and 60%: 40% on the properties of local disc brake was studied. For various of gas mixing, the optimum hardness in the order of 252.7 VHN and wear rate in the order of 2.8 × 10-9 mm3/mm kg were achieved at 90%N2: 10%Ar of a gas mixture.

Published in Advances in Materials (Volume 8, Issue 1)
DOI 10.11648/j.am.20190801.14
Page(s) 27-32
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Local Disk Brake, Ion Nitriding, Plasma, Post-treatment

References
[1] Daanvir Karan Dhir, Thermo-mechanical performance of automotive disc brakes, Materials Today: Proceedings 5 (2018) 1864–1871.
[2] Qifei Jian, Yan Shui, Numerical and experimental analysis of transient temperature field of ventilated disc brake under the condition of hard braking, International Journal of Thermal Sciences 122 (2017) 115-123.
[3] S. C. Wu, S. Q. Zhang, Z. W. Xu, Thermal crack growth-based fatigue life prediction due to braking for a high-speed railway brake disc, International Journal of Fatigue 87 (2016) 359–369.
[4] Alnqi, AA kosaleh, S, material characterization of lightweight disc brake rotors, Journal of materials design and applications 232 (7) 2018.
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[6] Daesuke Yonekura, K. R. Sibahara, Insup Lee and R. Murakami Very High Cycle Fatigue Behavior of Plasma nitrided 316 Stainless Steel, 13th International conference on fracture, June 16-21, 2013., Beijing China.
[7] Andrea Szilagyine Biro, Trends of Nitriding Processes, Production Processes and System, Vol. 6 (2013) No.1 pp. 57-66.
[8] Sule Yildiz Sirin and Erdin Kaluc, Structural surface characterization of ion nitrided AISI 4340 Steei, Materials and Design 36 (2012) 741 – 747.
[9] Magdalena Lepicka, Malgorzata Gradzka Dahlke, Direct Current Plasma Nitriding of Ferrous Materials a Critical Review, Ata Mechanica et Automatica, Vol. 10 No.2 (2016).
[10] Andreas Bernal, Investigation on Nitriding with Emphasis in Plasma Nitriding Process, Current Technology and Equipmet, Review Article, Material processing Royal Institute of Technology-KTH, Stockhom-100 44, January 2006.
[11] Annemie, Bogaerts, Eric Neyts, Renaat Gijbels, Joost Van der Mullen, Gas Discharge Plasmas and Their Applications, Spectrochimica Acta Part B 57 (2002) 609 -658.
[12] Suprapto, Tjipto Sujitno, Wiwien Andriyanti, Bangun Pribadi, The formation of diamond like carbon steel using plasma of argon-liquified petroleum gas mixing, International Conference on Science and Applied Science (ICSAS) 2018, AIP Conf. Proc. 2014,020022 -I-020022-9.
[13] Tri Widodo Besar Riyadi, Tri Tjahyono, Sarjito, Margono, Suprapto, Tjipto Sujitno, Wear and Corrosion Resistance of Aluminium Nitride Produced by Glow Discharge Discharge, Adanced Sciences Letters, American Scientific Publishers, 2011
[14] Aris Widyo Nugroho, Harun Nur Roshid and Tjipto Sujitno, Effect of Plasma Nitrocarburizing On Themechanical and Corrosion Properties of SS 304, Applied Mechanics and Materials Vol 758 (2015) pp 125-129.
[15] Winda Sanni Slat, Viktor Malau, Priyo Tri Iswanto, Tjipto Sujitno, Suprapto, Effect of Diamond-Like Carbon on Corrosion Rate of Machinery Steel HQ 805, Proceedings of the 3rd International Conference on Materials Engineering and Technology (ICOMMET 2017), AIP Conf. Proc. 1945.
[16] Wahyu Anhar, Viktor Malau, Tjipto Sujitno, Effect of Deposition Time of Diamond-Like Carbon Films Synthesized By DC-Plasma Enhanced Chemical Vapor Deposition on AISI 410 Steel, Proceedings of The International Conference on Materials Science and Technology-ICMST 2014.
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  • APA Style

    Suprapto, Tjipto Sujitno, Ihwanul Aziz, Wiwien Andriyanti, Bangun Pribadi, et al. (2019). Effect of Post Treatment in Argon Environment of Plasma Nitrided Local Disc Brake. Advances in Materials, 8(1), 27-32. https://doi.org/10.11648/j.am.20190801.14

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    ACS Style

    Suprapto; Tjipto Sujitno; Ihwanul Aziz; Wiwien Andriyanti; Bangun Pribadi, et al. Effect of Post Treatment in Argon Environment of Plasma Nitrided Local Disc Brake. Adv. Mater. 2019, 8(1), 27-32. doi: 10.11648/j.am.20190801.14

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    AMA Style

    Suprapto, Tjipto Sujitno, Ihwanul Aziz, Wiwien Andriyanti, Bangun Pribadi, et al. Effect of Post Treatment in Argon Environment of Plasma Nitrided Local Disc Brake. Adv Mater. 2019;8(1):27-32. doi: 10.11648/j.am.20190801.14

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  • @article{10.11648/j.am.20190801.14,
      author = {Suprapto and Tjipto Sujitno and Ihwanul Aziz and Wiwien Andriyanti and Bangun Pribadi and Emy Mulyani},
      title = {Effect of Post Treatment in Argon Environment of Plasma Nitrided Local Disc Brake},
      journal = {Advances in Materials},
      volume = {8},
      number = {1},
      pages = {27-32},
      doi = {10.11648/j.am.20190801.14},
      url = {https://doi.org/10.11648/j.am.20190801.14},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.am.20190801.14},
      abstract = {Plasma nitriding (also known as ion nitriding, plasma ion nitriding, or glow-discharge nitriding) is a method of surface hardening using glow-discharge technology to introduce nascent (elemental) nitrogen to the surface of a metal part subsequent diffusion into the material. Because of the formation of high compressive residual stresses in the case region, increasing surface hardness and depth parameters cause remarkable improvement in the mechanical properties of steels. In this study, the properties of a nitrided local disc brake were investigated. For that purpose, the material was nitrided at 400°C of temperature, 1.6 mbar of pressure, and 4 hours of time then followed by post-treatment in Argon (Ar) environment for various of holding time such as 10, 20, 30, 40, and 50 minutes. At these conditions the hardness increased in the range 123.1 - 223.3 VHN, the wear rate decreased in the range 21.7 × 10-9 - 3.1 × 10-9 mm3/mm kg, while before being nitrided the hardness and the wear rates were 113.5 VHN and 22.8 × 10-9 mm3/mm kg, respectively. The optimum condition for holding time during post treatments was 20 minutes. Besides that, the effect of various of N2: Ar mixture such as 90%: 10%, 80%: 20%, 70%: 30%, and 60%: 40% on the properties of local disc brake was studied. For various of gas mixing, the optimum hardness in the order of 252.7 VHN and wear rate in the order of 2.8 × 10-9 mm3/mm kg were achieved at 90%N2: 10%Ar of a gas mixture.},
     year = {2019}
    }
    

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  • TY  - JOUR
    T1  - Effect of Post Treatment in Argon Environment of Plasma Nitrided Local Disc Brake
    AU  - Suprapto
    AU  - Tjipto Sujitno
    AU  - Ihwanul Aziz
    AU  - Wiwien Andriyanti
    AU  - Bangun Pribadi
    AU  - Emy Mulyani
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    PY  - 2019
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    DO  - 10.11648/j.am.20190801.14
    T2  - Advances in Materials
    JF  - Advances in Materials
    JO  - Advances in Materials
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    EP  - 32
    PB  - Science Publishing Group
    SN  - 2327-252X
    UR  - https://doi.org/10.11648/j.am.20190801.14
    AB  - Plasma nitriding (also known as ion nitriding, plasma ion nitriding, or glow-discharge nitriding) is a method of surface hardening using glow-discharge technology to introduce nascent (elemental) nitrogen to the surface of a metal part subsequent diffusion into the material. Because of the formation of high compressive residual stresses in the case region, increasing surface hardness and depth parameters cause remarkable improvement in the mechanical properties of steels. In this study, the properties of a nitrided local disc brake were investigated. For that purpose, the material was nitrided at 400°C of temperature, 1.6 mbar of pressure, and 4 hours of time then followed by post-treatment in Argon (Ar) environment for various of holding time such as 10, 20, 30, 40, and 50 minutes. At these conditions the hardness increased in the range 123.1 - 223.3 VHN, the wear rate decreased in the range 21.7 × 10-9 - 3.1 × 10-9 mm3/mm kg, while before being nitrided the hardness and the wear rates were 113.5 VHN and 22.8 × 10-9 mm3/mm kg, respectively. The optimum condition for holding time during post treatments was 20 minutes. Besides that, the effect of various of N2: Ar mixture such as 90%: 10%, 80%: 20%, 70%: 30%, and 60%: 40% on the properties of local disc brake was studied. For various of gas mixing, the optimum hardness in the order of 252.7 VHN and wear rate in the order of 2.8 × 10-9 mm3/mm kg were achieved at 90%N2: 10%Ar of a gas mixture.
    VL  - 8
    IS  - 1
    ER  - 

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Author Information
  • Particle Physics Department, Center for Accelerator Science and Technology, National Nuclear Energy Agency, Yogyakarta, Indonesia

  • Particle Physics Department, Center for Accelerator Science and Technology, National Nuclear Energy Agency, Yogyakarta, Indonesia

  • Particle Physics Department, Center for Accelerator Science and Technology, National Nuclear Energy Agency, Yogyakarta, Indonesia

  • Particle Physics Department, Center for Accelerator Science and Technology, National Nuclear Energy Agency, Yogyakarta, Indonesia

  • Electro-mechanical Department, Polytechnic Institute of Nuclear Technology, National Nuclear Energy Agency of Indonesia, Yogyakarta, Indonesia

  • Particle Physics Department, Center for Accelerator Science and Technology, National Nuclear Energy Agency, Yogyakarta, Indonesia

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