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Analysis of Crack Formation in Germanium Substrate at AlInGaP Die Bonding Process

Received: 24 November 2014    Accepted: 9 December 2014    Published: 18 December 2014
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Abstract

Cracked die is a serious failure mode in Light Emitting Diode (LED) industry – affecting the LED quality and long-term reliability performance. In this paper, an investigation has been carried out to find out a relation between die bonding force and the occurrence of die crack at Germanium (Ge) substrate due to die attach (DA) ejector pin indentation. Based on the analysis, the results show that cracks start to occur at 60 gram-force (gF) bond force and above. The crack length at the die substrate increases with respect to the bond force. These indented dies were further analyzed by using Scanning Electron Microscope (SEM). The results show plastic deformation, slip traces and material pile-up at the vicinity of ejector pin crater. Some samples were sectioned using Focus Ion Beam (FIB) and it was found the crack depth does not exceed beyond 20.5μm and it follows the (111) plane. These findings, concludes that cracks start to appear at 60gF and they are confined to surface level even indented at extreme load (140gF). These cracks are far away from the active region of LED.

Published in International Journal of Materials Science and Applications (Volume 4, Issue 1)
DOI 10.11648/j.ijmsa.20150401.11
Page(s) 1-7
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Crack Die, LED Reliability, Bond Force Indentation, Ge (Germanium), Ejector Pin, Stress, Surface Deformation, Slip-Trace

References
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  • APA Style

    Luruthudass Annaniah, Mutharasu Devarajan. (2014). Analysis of Crack Formation in Germanium Substrate at AlInGaP Die Bonding Process. International Journal of Materials Science and Applications, 4(1), 1-7. https://doi.org/10.11648/j.ijmsa.20150401.11

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    ACS Style

    Luruthudass Annaniah; Mutharasu Devarajan. Analysis of Crack Formation in Germanium Substrate at AlInGaP Die Bonding Process. Int. J. Mater. Sci. Appl. 2014, 4(1), 1-7. doi: 10.11648/j.ijmsa.20150401.11

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    AMA Style

    Luruthudass Annaniah, Mutharasu Devarajan. Analysis of Crack Formation in Germanium Substrate at AlInGaP Die Bonding Process. Int J Mater Sci Appl. 2014;4(1):1-7. doi: 10.11648/j.ijmsa.20150401.11

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  • @article{10.11648/j.ijmsa.20150401.11,
      author = {Luruthudass Annaniah and Mutharasu Devarajan},
      title = {Analysis of Crack Formation in Germanium Substrate at AlInGaP Die Bonding Process},
      journal = {International Journal of Materials Science and Applications},
      volume = {4},
      number = {1},
      pages = {1-7},
      doi = {10.11648/j.ijmsa.20150401.11},
      url = {https://doi.org/10.11648/j.ijmsa.20150401.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmsa.20150401.11},
      abstract = {Cracked die is a serious failure mode in Light Emitting Diode (LED) industry – affecting the LED quality and long-term reliability performance. In this paper, an investigation has been carried out to find out a relation between die bonding force and the occurrence of die crack at Germanium (Ge) substrate due to die attach (DA) ejector pin indentation. Based on the analysis, the results show that cracks start to occur at 60 gram-force (gF) bond force and above. The crack length at the die substrate increases with respect to the bond force. These indented dies were further analyzed by using Scanning Electron Microscope (SEM). The results show plastic deformation, slip traces and material pile-up at the vicinity of ejector pin crater. Some samples were sectioned using Focus Ion Beam (FIB) and it was found the crack depth does not exceed beyond 20.5μm and it follows the (111) plane. These findings, concludes that cracks start to appear at 60gF and they are confined to surface level even indented at extreme load (140gF). These cracks are far away from the active region of LED.},
     year = {2014}
    }
    

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  • TY  - JOUR
    T1  - Analysis of Crack Formation in Germanium Substrate at AlInGaP Die Bonding Process
    AU  - Luruthudass Annaniah
    AU  - Mutharasu Devarajan
    Y1  - 2014/12/18
    PY  - 2014
    N1  - https://doi.org/10.11648/j.ijmsa.20150401.11
    DO  - 10.11648/j.ijmsa.20150401.11
    T2  - International Journal of Materials Science and Applications
    JF  - International Journal of Materials Science and Applications
    JO  - International Journal of Materials Science and Applications
    SP  - 1
    EP  - 7
    PB  - Science Publishing Group
    SN  - 2327-2643
    UR  - https://doi.org/10.11648/j.ijmsa.20150401.11
    AB  - Cracked die is a serious failure mode in Light Emitting Diode (LED) industry – affecting the LED quality and long-term reliability performance. In this paper, an investigation has been carried out to find out a relation between die bonding force and the occurrence of die crack at Germanium (Ge) substrate due to die attach (DA) ejector pin indentation. Based on the analysis, the results show that cracks start to occur at 60 gram-force (gF) bond force and above. The crack length at the die substrate increases with respect to the bond force. These indented dies were further analyzed by using Scanning Electron Microscope (SEM). The results show plastic deformation, slip traces and material pile-up at the vicinity of ejector pin crater. Some samples were sectioned using Focus Ion Beam (FIB) and it was found the crack depth does not exceed beyond 20.5μm and it follows the (111) plane. These findings, concludes that cracks start to appear at 60gF and they are confined to surface level even indented at extreme load (140gF). These cracks are far away from the active region of LED.
    VL  - 4
    IS  - 1
    ER  - 

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Author Information
  • School of Physics, University Sains Malaysia, Penang, Malaysia

  • School of Physics, University Sains Malaysia, Penang, Malaysia

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