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Influence of Flow Channel Structure on Battery Thermal Management Performance

Received: 9 August 2022    Accepted: 7 September 2022    Published: 8 September 2022
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Abstract

Effective battery thermal management is crucial to the design of high performance and durable batteries for electric vehicles. In order to reduce the flow resistance of the traditional straight linear flow channel, the author proposed a divergent-shaped channel. In this paper, a battery thermal management model was established for the design of divergent flow channel by numerical simulation method. The momentum, mass and energy conservation equations of the coolant and the energy conservation equations of the cold plate and the battery were considered. In this work, the influence of the sub-channel outlet width on pressure drop and temperature difference is investigated. When the sub-channel outlet width increases from 3mm to 6mm, the pressure drop reduced by 41.76%, at the same time the battery temperature differential also decreased by 17%. In addition, it is found that the optimal sub-channel outlet width is 10 mm. In order to improve the performance of the divergent-shaped channel, a partition divergent-shaped channel design is proposed, and the effects of inlet vertical channel width Wfd and outlet vertical channel width Wbd are studied. Compared with Wbd, The effect of Wfd was more significant. With the increase of Wfd, both pressure drop and temperature difference decrease gradually. The research in this paper will contribute to the development of more efficient and energy saving battery thermal management system.

Published in Science Discovery (Volume 10, Issue 5)
DOI 10.11648/j.sd.20221005.12
Page(s) 286-291
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Battery Thermal Management, Liquid Cooling, Structure Design, Divergent-Shaped Channel

References
[1] Y Chen, Y Wang, X Shen, et al. Cyanide-metal framework derived CoMoO4/Co3O4 hollow porous octahedrons as advanced anodes for high performance lithium ion batteries, J. Mater. Chem. A. 6 (2018) 1048–1056.
[2] Tete P R, Gupta M M, Joshi S S. Developments in battery thermal management systems for electric vehicles: A technical review [J]. Journal of Energy Storage, 2021, 35 (1): 102255-102317.
[3] Jiang W, Zhao J,Rao Z. Heat transfer performance enhancement of liquid cold plate based on mini V-shaped rib for battery thermal management [J]. Applied Thermal Engineering, 2021, 189 (1): 116729-116738.
[4] H Wu, J Xiao, X Zeng, X. Li, et al. A high performance direct carbon solid oxide fuel cell – a green pathway for browncoal utilization, Appl. Energy 248 (2019) 679–687.
[5] Lai Y, Wu W, Chen K, et al. A compact and lightweight liquid-cooled thermal management solution for cylindrical lithium-ion power battery pack [J]. International Journal of Heat and Mass Transfer, 2019, 144: 118581.
[6] Jiang K, Liao G, E J, et al. Thermal management technology of power lithium-ion batteries based on the phase transition of materials: A review [J]. Journal of Energy Storage, 2020, 32: 101816.
[7] Xu X, Tong G, Li R. Numerical study and optimizing on cold plate splitter for lithium battery thermal management system [J]. Applied Thermal Engineering, 2020, 167: 114787.
[8] Chen K, Chen Y, Song M, et al. Multi-parameter structure design of parallel mini-channel cold plate for battery thermal management[J]. International Journal of Energy Research, 2020, 44 (6): 4321-4334.
[9] Xu X, Li W, Xu B, et al. Numerical study on a water cooling system for prismatic LiFePO 4 batteries at abused operating conditions [J]. Applied Energy, 2019, 250: 404-412.
[10] Malik M, Dincer I, Rosen M A, et al. Thermal and electrical performance evaluations of series connected Li-ion batteries in a pack with liquid cooling [J]. Applied Thermal Engineering, 2018, 129: 472-481.
[11] Du X, Qian Z, Chen Z, et al. Experimental investigation on mini-channel cooling–based thermal management for Li-ion battery module under different cooling schemes [J]. International Journal of Energy Research, 2018, 42 (8): 2781-2788.
[12] Monika K, Chakraborty C, Roy S, et al. Parametric investigation to optimize the thermal management of pouch type lithium-ion batteries with mini-channel cold plates [J]. International Journal of Heat and Mass Transfer, 2021, 164: 120568.
[13] E J, Han D, Qiu A, et al. Orthogonal experimental design of liquid-cooling structure on the cooling effect of a liquid-cooled battery thermal management system [J]. Applied Thermal Engineering, 2018, 132: 508-520.
[14] Kong W, Zhu K, Lu X, et al. Enhancement of lithium-ion battery thermal management with the divergent-shaped channel cold plate [J]. Journal of Energy Storage, 2021, 42 (1): 103027-103036.
[15] Sciacovelli A, Colella F, Verda V. Melting of PCM in a thermal energy storage unit: Numerical investigation and effect of nanoparticle enhancement [J]. International Journal of Energy Research, 2013, 37 (13): 1610-1623.
[16] Al-Zareer M, Dincer I, Rosen M A. A novel phase change based cooling system for prismatic lithium ion batteries [J]. International Journal of Refrigeration, 2018, 86 (1): 203-217.
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Cite This Article
  • APA Style

    Yang Sun, Vladislav Mitin, Jintao Jin, Kejun Zhu, Xipo Lu. (2022). Influence of Flow Channel Structure on Battery Thermal Management Performance. Science Discovery, 10(5), 286-291. https://doi.org/10.11648/j.sd.20221005.12

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    ACS Style

    Yang Sun; Vladislav Mitin; Jintao Jin; Kejun Zhu; Xipo Lu. Influence of Flow Channel Structure on Battery Thermal Management Performance. Sci. Discov. 2022, 10(5), 286-291. doi: 10.11648/j.sd.20221005.12

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    AMA Style

    Yang Sun, Vladislav Mitin, Jintao Jin, Kejun Zhu, Xipo Lu. Influence of Flow Channel Structure on Battery Thermal Management Performance. Sci Discov. 2022;10(5):286-291. doi: 10.11648/j.sd.20221005.12

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  • @article{10.11648/j.sd.20221005.12,
      author = {Yang Sun and Vladislav Mitin and Jintao Jin and Kejun Zhu and Xipo Lu},
      title = {Influence of Flow Channel Structure on Battery Thermal Management Performance},
      journal = {Science Discovery},
      volume = {10},
      number = {5},
      pages = {286-291},
      doi = {10.11648/j.sd.20221005.12},
      url = {https://doi.org/10.11648/j.sd.20221005.12},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.sd.20221005.12},
      abstract = {Effective battery thermal management is crucial to the design of high performance and durable batteries for electric vehicles. In order to reduce the flow resistance of the traditional straight linear flow channel, the author proposed a divergent-shaped channel. In this paper, a battery thermal management model was established for the design of divergent flow channel by numerical simulation method. The momentum, mass and energy conservation equations of the coolant and the energy conservation equations of the cold plate and the battery were considered. In this work, the influence of the sub-channel outlet width on pressure drop and temperature difference is investigated. When the sub-channel outlet width increases from 3mm to 6mm, the pressure drop reduced by 41.76%, at the same time the battery temperature differential also decreased by 17%. In addition, it is found that the optimal sub-channel outlet width is 10 mm. In order to improve the performance of the divergent-shaped channel, a partition divergent-shaped channel design is proposed, and the effects of inlet vertical channel width Wfd and outlet vertical channel width Wbd are studied. Compared with Wbd, The effect of Wfd was more significant. With the increase of Wfd, both pressure drop and temperature difference decrease gradually. The research in this paper will contribute to the development of more efficient and energy saving battery thermal management system.},
     year = {2022}
    }
    

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  • TY  - JOUR
    T1  - Influence of Flow Channel Structure on Battery Thermal Management Performance
    AU  - Yang Sun
    AU  - Vladislav Mitin
    AU  - Jintao Jin
    AU  - Kejun Zhu
    AU  - Xipo Lu
    Y1  - 2022/09/08
    PY  - 2022
    N1  - https://doi.org/10.11648/j.sd.20221005.12
    DO  - 10.11648/j.sd.20221005.12
    T2  - Science Discovery
    JF  - Science Discovery
    JO  - Science Discovery
    SP  - 286
    EP  - 291
    PB  - Science Publishing Group
    SN  - 2331-0650
    UR  - https://doi.org/10.11648/j.sd.20221005.12
    AB  - Effective battery thermal management is crucial to the design of high performance and durable batteries for electric vehicles. In order to reduce the flow resistance of the traditional straight linear flow channel, the author proposed a divergent-shaped channel. In this paper, a battery thermal management model was established for the design of divergent flow channel by numerical simulation method. The momentum, mass and energy conservation equations of the coolant and the energy conservation equations of the cold plate and the battery were considered. In this work, the influence of the sub-channel outlet width on pressure drop and temperature difference is investigated. When the sub-channel outlet width increases from 3mm to 6mm, the pressure drop reduced by 41.76%, at the same time the battery temperature differential also decreased by 17%. In addition, it is found that the optimal sub-channel outlet width is 10 mm. In order to improve the performance of the divergent-shaped channel, a partition divergent-shaped channel design is proposed, and the effects of inlet vertical channel width Wfd and outlet vertical channel width Wbd are studied. Compared with Wbd, The effect of Wfd was more significant. With the increase of Wfd, both pressure drop and temperature difference decrease gradually. The research in this paper will contribute to the development of more efficient and energy saving battery thermal management system.
    VL  - 10
    IS  - 5
    ER  - 

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Author Information
  • School of Energy and Power, Jiangsu University of Science and Technology, Zhenjiang, China

  • School of Energy and Power, Jiangsu University of Science and Technology, Zhenjiang, China

  • School of Energy and Power, Jiangsu University of Science and Technology, Zhenjiang, China

  • School of Energy and Power, Jiangsu University of Science and Technology, Zhenjiang, China

  • School of Energy and Power, Jiangsu University of Science and Technology, Zhenjiang, China

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