Improvement of the System of Diagnostics of Metal Structures and Mechanisms of Foundry Cranes

Pеnchuk Valentin Alekseevich; Sidorov Vladimir Anatolyevich

doi:doi:10.11648/j.ijmsa.20211004.12

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Improvement of the System of Diagnostics of Metal Structures and Mechanisms of Foundry Cranes

Pеnchuk Valentin Alekseevich, Sidorov Vladimir Anatolyevich

Published in International Journal of Materials Science and Applications (Volume 10, Issue 4)

Received: 17 July 2021 Accepted: 2 August 2021 Published: 10 September 2021

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Abstract

Periodic assessment of the technical condition of mechanisms and metal structures of foundry cranes is insufficient to ensure the reliability of the technogenic system of metallurgical production with long operating resources. Overviewing a crane as a set of rateresource elements with different recovery periods and regular control make it possible to set a range of optional and functional diagnostic parameters with regular inspection and constant control of technical condition of foundry cranes. The foundry crane is considered as an interaction of subsystems for which the operating conditions, characteristic damages and defects are determined. For diagnostics, the application of the following methods is considered: visual, visual-optical, vibration, thermal, non-destructive testing methods in the general structure of measures to maintain and restore the working condition of metallurgical cranes. Control and assessment of the condition of hawser, metal structures, lifting and movement mechanisms, automation systems are considered. The duplication of the strain monitoring system is carried out by the acceleration control system of metal structures – which allows to estimate the loads impact on the metal structure by the value of accelerations, which serves as the basis for the load cycle counter. The use of organoleptic methods, the installation of fixed systems and methods for periodic monitoring using portable instrumentation and multichannel systems, such as complex UMS-16 in conjunction with the SAFE PLANT allows to provide maintenance service information, prevents injuries, developing at different speeds.

Published in	International Journal of Materials Science and Applications (Volume 10, Issue 4)
DOI	10.11648/j.ijmsa.20211004.12
Page(s)	87-93
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Technical Condition, Foundry Crane, Diagnostic Parameter

References

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Pеnchuk Valentin Alekseevich, Sidorov Vladimir Anatolyevich. (2021). Improvement of the System of Diagnostics of Metal Structures and Mechanisms of Foundry Cranes. International Journal of Materials Science and Applications, 10(4), 87-93. https://doi.org/10.11648/j.ijmsa.20211004.12

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ACS Style

Pеnchuk Valentin Alekseevich; Sidorov Vladimir Anatolyevich. Improvement of the System of Diagnostics of Metal Structures and Mechanisms of Foundry Cranes. Int. J. Mater. Sci. Appl. 2021, 10(4), 87-93. doi: 10.11648/j.ijmsa.20211004.12

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AMA Style

Pеnchuk Valentin Alekseevich, Sidorov Vladimir Anatolyevich. Improvement of the System of Diagnostics of Metal Structures and Mechanisms of Foundry Cranes. Int J Mater Sci Appl. 2021;10(4):87-93. doi: 10.11648/j.ijmsa.20211004.12

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@article{10.11648/j.ijmsa.20211004.12,
  author = {Pеnchuk Valentin Alekseevich and Sidorov Vladimir Anatolyevich},
  title = {Improvement of the System of Diagnostics of Metal Structures and Mechanisms of Foundry Cranes},
  journal = {International Journal of Materials Science and Applications},
  volume = {10},
  number = {4},
  pages = {87-93},
  doi = {10.11648/j.ijmsa.20211004.12},
  url = {https://doi.org/10.11648/j.ijmsa.20211004.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmsa.20211004.12},
  abstract = {Periodic assessment of the technical condition of mechanisms and metal structures of foundry cranes is insufficient to ensure the reliability of the technogenic system of metallurgical production with long operating resources. Overviewing a crane as a set of rateresource elements with different recovery periods and regular control make it possible to set a range of optional and functional diagnostic parameters with regular inspection and constant control of technical condition of foundry cranes. The foundry crane is considered as an interaction of subsystems for which the operating conditions, characteristic damages and defects are determined. For diagnostics, the application of the following methods is considered: visual, visual-optical, vibration, thermal, non-destructive testing methods in the general structure of measures to maintain and restore the working condition of metallurgical cranes. Control and assessment of the condition of hawser, metal structures, lifting and movement mechanisms, automation systems are considered. The duplication of the strain monitoring system is carried out by the acceleration control system of metal structures – which allows to estimate the loads impact on the metal structure by the value of accelerations, which serves as the basis for the load cycle counter. The use of organoleptic methods, the installation of fixed systems and methods for periodic monitoring using portable instrumentation and multichannel systems, such as complex UMS-16 in conjunction with the SAFE PLANT allows to provide maintenance service information, prevents injuries, developing at different speeds.},
 year = {2021}
}

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TY  - JOUR
T1  - Improvement of the System of Diagnostics of Metal Structures and Mechanisms of Foundry Cranes
AU  - Pеnchuk Valentin Alekseevich
AU  - Sidorov Vladimir Anatolyevich
Y1  - 2021/09/10
PY  - 2021
N1  - https://doi.org/10.11648/j.ijmsa.20211004.12
DO  - 10.11648/j.ijmsa.20211004.12
T2  - International Journal of Materials Science and Applications
JF  - International Journal of Materials Science and Applications
JO  - International Journal of Materials Science and Applications
SP  - 87
EP  - 93
PB  - Science Publishing Group
SN  - 2327-2643
UR  - https://doi.org/10.11648/j.ijmsa.20211004.12
AB  - Periodic assessment of the technical condition of mechanisms and metal structures of foundry cranes is insufficient to ensure the reliability of the technogenic system of metallurgical production with long operating resources. Overviewing a crane as a set of rateresource elements with different recovery periods and regular control make it possible to set a range of optional and functional diagnostic parameters with regular inspection and constant control of technical condition of foundry cranes. The foundry crane is considered as an interaction of subsystems for which the operating conditions, characteristic damages and defects are determined. For diagnostics, the application of the following methods is considered: visual, visual-optical, vibration, thermal, non-destructive testing methods in the general structure of measures to maintain and restore the working condition of metallurgical cranes. Control and assessment of the condition of hawser, metal structures, lifting and movement mechanisms, automation systems are considered. The duplication of the strain monitoring system is carried out by the acceleration control system of metal structures – which allows to estimate the loads impact on the metal structure by the value of accelerations, which serves as the basis for the load cycle counter. The use of organoleptic methods, the installation of fixed systems and methods for periodic monitoring using portable instrumentation and multichannel systems, such as complex UMS-16 in conjunction with the SAFE PLANT allows to provide maintenance service information, prevents injuries, developing at different speeds.
VL  - 10
IS  - 4
ER  -

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Author Information

Pеnchuk Valentin Alekseevich

Department of Land Transport and Technological Complexes and Facilities, Mechanical Faculty, State Educational Institution of Higher Professional Education "Donbas National Academy of Civil Engineering and Architecture", Makeevka, Donetsk People's Republic
Sidorov Vladimir Anatolyevich

Department of Mechanical Equipment of Ferrous Metallurgy Plants, Faculty of Mechanical Engineering, State Educational Institution of Higher Professional Education "Donetsk National Technical University", Donetsk, Donetsk People's Republic

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APA Style

Pеnchuk Valentin Alekseevich, Sidorov Vladimir Anatolyevich. (2021). Improvement of the System of Diagnostics of Metal Structures and Mechanisms of Foundry Cranes. International Journal of Materials Science and Applications, 10(4), 87-93. https://doi.org/10.11648/j.ijmsa.20211004.12

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ACS Style

Pеnchuk Valentin Alekseevich; Sidorov Vladimir Anatolyevich. Improvement of the System of Diagnostics of Metal Structures and Mechanisms of Foundry Cranes. Int. J. Mater. Sci. Appl. 2021, 10(4), 87-93. doi: 10.11648/j.ijmsa.20211004.12

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AMA Style

Pеnchuk Valentin Alekseevich, Sidorov Vladimir Anatolyevich. Improvement of the System of Diagnostics of Metal Structures and Mechanisms of Foundry Cranes. Int J Mater Sci Appl. 2021;10(4):87-93. doi: 10.11648/j.ijmsa.20211004.12

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@article{10.11648/j.ijmsa.20211004.12,
  author = {Pеnchuk Valentin Alekseevich and Sidorov Vladimir Anatolyevich},
  title = {Improvement of the System of Diagnostics of Metal Structures and Mechanisms of Foundry Cranes},
  journal = {International Journal of Materials Science and Applications},
  volume = {10},
  number = {4},
  pages = {87-93},
  doi = {10.11648/j.ijmsa.20211004.12},
  url = {https://doi.org/10.11648/j.ijmsa.20211004.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmsa.20211004.12},
  abstract = {Periodic assessment of the technical condition of mechanisms and metal structures of foundry cranes is insufficient to ensure the reliability of the technogenic system of metallurgical production with long operating resources. Overviewing a crane as a set of rateresource elements with different recovery periods and regular control make it possible to set a range of optional and functional diagnostic parameters with regular inspection and constant control of technical condition of foundry cranes. The foundry crane is considered as an interaction of subsystems for which the operating conditions, characteristic damages and defects are determined. For diagnostics, the application of the following methods is considered: visual, visual-optical, vibration, thermal, non-destructive testing methods in the general structure of measures to maintain and restore the working condition of metallurgical cranes. Control and assessment of the condition of hawser, metal structures, lifting and movement mechanisms, automation systems are considered. The duplication of the strain monitoring system is carried out by the acceleration control system of metal structures – which allows to estimate the loads impact on the metal structure by the value of accelerations, which serves as the basis for the load cycle counter. The use of organoleptic methods, the installation of fixed systems and methods for periodic monitoring using portable instrumentation and multichannel systems, such as complex UMS-16 in conjunction with the SAFE PLANT allows to provide maintenance service information, prevents injuries, developing at different speeds.},
 year = {2021}
}

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TY  - JOUR
T1  - Improvement of the System of Diagnostics of Metal Structures and Mechanisms of Foundry Cranes
AU  - Pеnchuk Valentin Alekseevich
AU  - Sidorov Vladimir Anatolyevich
Y1  - 2021/09/10
PY  - 2021
N1  - https://doi.org/10.11648/j.ijmsa.20211004.12
DO  - 10.11648/j.ijmsa.20211004.12
T2  - International Journal of Materials Science and Applications
JF  - International Journal of Materials Science and Applications
JO  - International Journal of Materials Science and Applications
SP  - 87
EP  - 93
PB  - Science Publishing Group
SN  - 2327-2643
UR  - https://doi.org/10.11648/j.ijmsa.20211004.12
AB  - Periodic assessment of the technical condition of mechanisms and metal structures of foundry cranes is insufficient to ensure the reliability of the technogenic system of metallurgical production with long operating resources. Overviewing a crane as a set of rateresource elements with different recovery periods and regular control make it possible to set a range of optional and functional diagnostic parameters with regular inspection and constant control of technical condition of foundry cranes. The foundry crane is considered as an interaction of subsystems for which the operating conditions, characteristic damages and defects are determined. For diagnostics, the application of the following methods is considered: visual, visual-optical, vibration, thermal, non-destructive testing methods in the general structure of measures to maintain and restore the working condition of metallurgical cranes. Control and assessment of the condition of hawser, metal structures, lifting and movement mechanisms, automation systems are considered. The duplication of the strain monitoring system is carried out by the acceleration control system of metal structures – which allows to estimate the loads impact on the metal structure by the value of accelerations, which serves as the basis for the load cycle counter. The use of organoleptic methods, the installation of fixed systems and methods for periodic monitoring using portable instrumentation and multichannel systems, such as complex UMS-16 in conjunction with the SAFE PLANT allows to provide maintenance service information, prevents injuries, developing at different speeds.
VL  - 10
IS  - 4
ER  -

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