| Peer-Reviewed

Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting

Received: 1 August 2023    Accepted: 11 September 2023    Published: 27 September 2023
Views:       Downloads:
Abstract

The automotive industry has been developing for nearly a century, and the automotive manufacturing process has been gradually improved. In the process of automobile manufacturing, coating production is an indispensable part, but also the most energy-consuming production link. With the decreasing of ore energy, as well as the increasingly stringent requirements for environmental protection in various regions, the high energy consumption, non-environmental protection, low efficiency and other problems that exist in the current automotive body coating process are exposed more obviously, and a new coating process is needed to upgrade the original process. This paper reduces the emission of industrial waste water and waste gas by adopting new materials such as film pretreatment, "wet-on-wet" coating adhesive and high-solids coating, and at the same time optimises the coating on-line method, medium-free coating process and spraying method to improve the production efficiency and reduce the production cost. Through the use of new materials and new processes, a set of new automotive coating processes with low energy consumption and high efficiency has been designed and applied in automotive enterprises.

Published in American Journal of Applied Chemistry (Volume 11, Issue 5)
DOI 10.11648/j.ajac.20231105.11
Page(s) 116-121
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Automobile, Painting, Wet-on-Wet Process, Film Pretreatment, High Solid Coating

References
[1] Wang Lulu, Gao Chengyong. (2009). Environmental Protection & Energy-saving Technology of the Painting Line. Automobile Technology & Materiall (8). doi: 10.3969/j.issn.1003-8817.2009.08.006.
[2] Wang Xichun, Song Hua. (2018). The development history and lessons learned of China's automotive painting and coating. Shanghai Coatings (56). doi: 10.3969/j.issn.1009-1696.2018.02.007.
[3] Ming G, Ting G. (2013). Talking about painting robot in commercial vehicle engines painting processes in the application. Manufacturing Automation (35). doi: 10.3969/j.issn. 1009-0134.2013.09. 23.
[4] Jian Yunjiu, DENG Dao, WANG Feng. (2020). Discussion on manufacturing technology of automobile green coating. Automobile Applied Technology (11). doi: 10.16638/j.cnki.1671-7988.2020.11.059.
[5] Miao Tianhao, Liu Chunliang, Zhao Zhiying, et al. (2019). Application of Silane and Zirconium Film Pretreatment Processes. Shanghai Coatings (59). doi: CNKI: SUN: SHTL.0.2019-01-007.
[6] Rong G, HUANG Q, LI Y L, et al. (2021). Study on environmentally friendly painting process for cargo body of commercial vehicle. Electroplating & Finishing (40). doi: 10.19289/j.1004-227x.2021.14.013.
[7] Wu Guisheng, Xing Wenping & Wu Jixia. (2017). Study on high-throwing power ED mixture Technology. Automobile Applied Technology (10). doi: 10.16638/j.cnki.1671-7988.2017.10.072.
[8] Zhang Xinguo, Deng Liexiong, Liao Zhanglong, et al. (2021). The Analysis and Solution of Cracking Problem of Weld Sealant of Body Roof. Auto Time (12). doi: 10.3969/j.issn.1672-9668.2021.12.061.
[9] Xiang Bin, Yang Yongfeng, Wei Feng. (2007). Application and Development Trend of High-Solid Coatings. Modern Paint & Finishing (10). doi: 10.3969/j.issn.1007-9548.2007.10.013.
[10] Chen Zhengui. (2020). Discussion on the Design and Application of Skid in the Painting Workshop of New Vehicle Models. Mechanical & Electrical Technology (4). doi: 10.19508/j.cnki.1672-4801.2020.02.012.
[11] Guo Wentao, Zhang Jiafeng, Wang Juntao, et al. (2014). Energy-saving Technology for Automotive Painting. Henan Science & Technology (12). doi: 10.3969/j.issn.1003-5168.2014.24.020.
[12] Guo Dingbang, MA Zheng, CHEN Junjie, et al. (2013). Comprehensive analysis of the no-medium coating process. Shanghai Coatings (51). doi: 10.3969/j.issn.1009-1696.2013.03.014.
[13] Zhang Yang, Cheng Fenghong. (2008). On-site management of automotive topcoat quality. Shanghai Coatings (46). doi: 10.3969/j.issn.1009-1696.2008.03.013.
[14] Chu Ming, Cui Puwei, Ling Quan. (2018). Coating spraying robot technological parameters and solution of common problems. Automobile Applied Technology (8). doi: 10.16638/j.cnki.1671-7988.2018.08.057.
[15] Wang Li. (2015). Analysis of automobile body coating new technology and its application research. Theoretical Research In Urban Construction (5). doi: 10.3969/j.issn.2095-2104.2015.11.0676.
[16] Gao Jianlu, Yang Zhi. (2019). Analysis and solutions in The quality of new energy Van floor mass electrophoresis unqualified problem. Automobile Applied Technology (5). doi: 10. 16638/j. cnki. 1671-7988.2019.05.002.
[17] He Xizhong. (2021). Influencing Factors and Control Strategies of Automobile Coating Quality. Auto Time (18). doi: 10.3969/j.issn.1672-9668.2021.18.053.
Cite This Article
  • APA Style

    Zhang Tianpeng, Huang Qing, Wu Xiaosong, Li Yongli, Rong Guang. (2023). Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting. American Journal of Applied Chemistry, 11(5), 116-121. https://doi.org/10.11648/j.ajac.20231105.11

    Copy | Download

    ACS Style

    Zhang Tianpeng; Huang Qing; Wu Xiaosong; Li Yongli; Rong Guang. Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting. Am. J. Appl. Chem. 2023, 11(5), 116-121. doi: 10.11648/j.ajac.20231105.11

    Copy | Download

    AMA Style

    Zhang Tianpeng, Huang Qing, Wu Xiaosong, Li Yongli, Rong Guang. Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting. Am J Appl Chem. 2023;11(5):116-121. doi: 10.11648/j.ajac.20231105.11

    Copy | Download

  • @article{10.11648/j.ajac.20231105.11,
      author = {Zhang Tianpeng and Huang Qing and Wu Xiaosong and Li Yongli and Rong Guang},
      title = {Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting},
      journal = {American Journal of Applied Chemistry},
      volume = {11},
      number = {5},
      pages = {116-121},
      doi = {10.11648/j.ajac.20231105.11},
      url = {https://doi.org/10.11648/j.ajac.20231105.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajac.20231105.11},
      abstract = {The automotive industry has been developing for nearly a century, and the automotive manufacturing process has been gradually improved. In the process of automobile manufacturing, coating production is an indispensable part, but also the most energy-consuming production link. With the decreasing of ore energy, as well as the increasingly stringent requirements for environmental protection in various regions, the high energy consumption, non-environmental protection, low efficiency and other problems that exist in the current automotive body coating process are exposed more obviously, and a new coating process is needed to upgrade the original process. This paper reduces the emission of industrial waste water and waste gas by adopting new materials such as film pretreatment, "wet-on-wet" coating adhesive and high-solids coating, and at the same time optimises the coating on-line method, medium-free coating process and spraying method to improve the production efficiency and reduce the production cost. Through the use of new materials and new processes, a set of new automotive coating processes with low energy consumption and high efficiency has been designed and applied in automotive enterprises.},
     year = {2023}
    }
    

    Copy | Download

  • TY  - JOUR
    T1  - Design and Application of Process for Energy-saving and Environmentally Friendly Automotive Painting
    AU  - Zhang Tianpeng
    AU  - Huang Qing
    AU  - Wu Xiaosong
    AU  - Li Yongli
    AU  - Rong Guang
    Y1  - 2023/09/27
    PY  - 2023
    N1  - https://doi.org/10.11648/j.ajac.20231105.11
    DO  - 10.11648/j.ajac.20231105.11
    T2  - American Journal of Applied Chemistry
    JF  - American Journal of Applied Chemistry
    JO  - American Journal of Applied Chemistry
    SP  - 116
    EP  - 121
    PB  - Science Publishing Group
    SN  - 2330-8745
    UR  - https://doi.org/10.11648/j.ajac.20231105.11
    AB  - The automotive industry has been developing for nearly a century, and the automotive manufacturing process has been gradually improved. In the process of automobile manufacturing, coating production is an indispensable part, but also the most energy-consuming production link. With the decreasing of ore energy, as well as the increasingly stringent requirements for environmental protection in various regions, the high energy consumption, non-environmental protection, low efficiency and other problems that exist in the current automotive body coating process are exposed more obviously, and a new coating process is needed to upgrade the original process. This paper reduces the emission of industrial waste water and waste gas by adopting new materials such as film pretreatment, "wet-on-wet" coating adhesive and high-solids coating, and at the same time optimises the coating on-line method, medium-free coating process and spraying method to improve the production efficiency and reduce the production cost. Through the use of new materials and new processes, a set of new automotive coating processes with low energy consumption and high efficiency has been designed and applied in automotive enterprises.
    VL  - 11
    IS  - 5
    ER  - 

    Copy | Download

Author Information
  • Wuhan Research Institute of Materials Protection, Wuhan, China

  • Dayun Automobile Group, Chengdu, China

  • Wuhan Research Institute of Materials Protection, Wuhan, China

  • Dayun Automobile Group, Chengdu, China

  • Wuhan Research Institute of Materials Protection, Wuhan, China

  • Sections